TM 5-3895-382-24
2.
Install exhaust manifold (2) on the cylinder head.
3.
Install exhaust manifold nuts (1). Tighten the exhaust
manifold nuts in the numerical sequence to a torque of
33 N m (24 b-ft).
End By:
a.
Install the air inlet manifold. Refer to Disassembly
and Assembly, "Air Inlet Manifold - Remove and
Install".
b.
Install the turbocharger. Refer to Disassembly and
Assembly, "Turbocharger - Install".
Air Inlet Manifold - Remove (Type 1 Engines and
9RM Engines)
SMCS Code: 1058-011
Removal Procedure
NOTE:
For a complete description of Type 1 and Type 2
engines, refer to the Specifications Module,
"Engine Design" topic.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened
component life.
NOTICE
Care must be taken to ensure that fluids are contained
during performance of inspection, maintenance, testing,
adjusting and repair of the product. Be prepared to collect
the fluid with suitable containers before opening any
compartment or disassembling any component containing
fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools
and Shop Products Guide" for tools and supplies suitable
to collect and contain fluids on Caterpillar products.
Dispose of all fluids according to local regulations and
mandates.
Illustration 65
Typical example
Illustration 66
Typical example
1.
Disconnect electrical connector (5) for the air inlet
heater.
2.
Disconnect fuel line (6) to the air inlet heater.
3.
Remove two bolts (7) that hold the bracket for fuel line
(6) in position.
4.
Loosen two hose damps (8) and slide hose (9) toward
the turbocharger.
5.
Remove four bolts (3) in order to remove elbow (2) and
gasket (4).
6.
Disconnect boost pressure hose (10).
7.
Remove bolts (12) that hold the turbocharger support to
air inlet manifold (14).
8.
Remove bolts (13) that hold air inlet manifold (14) to the
cylinder head.
9.
Remove air inlet manifold (14) and gaskets (11).
10.
Remove seal (1).
7-27
