TM 5-3895-382-24
Illustration 133
1.
Remove seventeen bolts (1) and two nuts (3).
2.
Remove front cover (2) and the gasket.
Front Cover - Install
SMCS Code: 1166-012
Installation Procedure
Table 23
Required Tools
Part
Tool
Number
Part Description
Qty
A
9U-6210
Front Seal Installer
1
B
9U-6200
Front Seal Installer
1
NOTICE
Keep all pads clean from contaminants.
Contaminants may cause rapid wear and shortened
component life.
1.
Clean all surfaces of the front housing and clean the
front cover thoroughly.
2.
Use Tool (A) to install crankshaft front oil seal, if
necessary. Refer to Disassembly and Assembly,
"Crankshaft Front Seal - Install".
Illustration 134
3.
Install a new gasket and front cover (2).
4.
Install two bolts (1) in order to hold the gasket and the
cover in place.
Illustration 135
5.
Use Tool (B) and the bolts for the crankshaft pulley in
order to center the front cover.
NOTICE
The location of the front cover is critical. If the front cover
is not centered, the backlash between the fuel injection
pump gear and the water pump gear could be affected.
This could result in damage to the fuel injection pump.
6.
Install the remaining bolts (1) and the two nuts (3).
Tighten the nuts and the bolts to a torque of 22 Nm (16
lb-ft).
End By:
a.
Install the alternator. Refer to Disassembly and
Assembly, "Alternator - Remove and Install".
b.
Install the water pump. Refer to Disassembly and
Assembly, "Water Pump - Install".
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