SECTION 7
TRANSMISSION
c. Put the shaft through the case and idler
h . Install the input bearing on the input
g e a r assembly. The shaft should slip freely
shaft assembly and lever the assembly into
through until it starts to enter the front end of
the front clutch cylinder (see figure 7-16).
the case. In this position there exists a press
fit between the large end of the idler gear shaft
i. Install the outer snap ring into the front
a n d the rear face of the cage. Use a soft
clutch cylinder, making sure that the ring is
hammer and drift to drive the idler gear shaft
securely seated in its groove.
i n t o place with the large end just slightly
below the rear surface of the case.
j . Prelubricate and install the three seal
rings in the grooves on the input shaft.
T-40. CLUSTER GEAR AND SHAFT
7-38. INSTALLATION OF IDLER GEAR SHAFT.
a. Place the gear on end. Install one row of
a. Install the needle bearings in two rows of
b e a r i n g s with grease (see figure 7-41) then
16 and install the three spacers. One spacer
position a bearing spacer at the end (see figure
goes between the two rows of bearings and
7-42). Turn the gear over on the end. Install
one on each side (see figure 7-39).
o n e bearing spacer and the spacer tube,
followed by another spacer (see figure 7-43).
T h e n install one row of bearings, bearing
spacer, row of bearings and another bearing
spacer in this order.
FIGURE 7-39.
b. Install the idler gear to the left of center
in this order: (1)thrust washer, (2)gear (with
hub toward front), and (3) spacer (see figure
FIGURE 7-42.
FIGURE 7-41.
FIGURE 7-40.
FIGURE 7-43.
7-11.
