TM 5-3895-382-24
Pistons and Connecting Rods - Remove
SMCS Code: 1225-011
Removal Procedure
Table 34
Required Tools
Part
Tool
Number
Part Description
Qty
A
8S-2269
Ridge Reamer
1
Start By:
a.
Remove the cylinder head. Refer to Disassembly and
Assembly, "Cylinder Head - Remove".
b.
Remove the engine oil pump. Refer to Disassembly
and Assembly, "Engine Oil Pump - Remove".
c.
Remove the piston cooling jets. Refer to Disassembly
and Assembly, "Piston Cooling Jets - Remove and
Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened
component life.
1.
Use Tool (A) to remove the liner wear ridge from the
inner surface of the cylinder liner.
2.
Position the two pistons that are being removed at the
bottom center position.
Illustration 189
3.
Remove nuts (1) and the bolts.
4.
Remove connecting rod caps (2) and the connecting rod
bearings. Keep connecting rod caps (2) and the
connecting rod bearings together for installation.
Illustration 190
5.
Push pistons (3) and the connecting rods out of the top
of cylinder block (4).
Pistons and Connecting Rods - Disassemble
SMCS Code: 1225-015
Disassembly Procedure
Table 35
Required Tools
Part
Tool
Number
Part Description
Qty
A
1U-6683
Ring Expander
1
B
1P-1857
Retaining Ring Pliers
1
Start By:
a.
Remove the pistons and the connecting rods.
Refer to Disassembly and Assembly, "Piston
and Connecting Rods - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened
component life.
7-75