TM 5-3895-379-23
BRAKE CONTROL VALVE REPAIR
0194 00
DISASSEMBLY
1.
Bend tabs down on lock (1).
2.
Remove nut (2) from shift coil (3).
3.
Remove nut (2) from brake coil (4).
4.
Remove lock (1) and two washers (5) from shift coil (3) and brake coil (4).
5.
Remove shift coil (3) from shift valve cartridge (6).
6.
Remove brake coil (4) from brake valve cartridge (7).
7.
Remove shift valve cartridge (6), brake valve cartridge (7) and check valve (8) from manifold (9).
8.
Remove three O-rings (10) and two back-up O-rings (11) from shift and brake cartridges (6) and (7). Discard O-rings.
9.
Remove two O-rings (12) and back-up O-ring (13) from check valve (8). Discard O-rings.
10
9
11
6
3
7
5
2
1
2
12
4
13
8
5
401-2067
ASSEMBLY
1.
Install two new O-rings (12) and new back-up O-rings (13) to check valve (8).
2.
Install three new O-rings (10) and two new back-up O-rings (11) to shift valve cartridge (6) and brake valve cartridge (7).
3.
Install shift valve cartridge (6), brake valve cartridge (7) and check valve (8) from manifold (9).
4.
Install brake coil (4) from brake valve cartridge (7).
5.
Install shift coil (3) from shift valve cartridge (6).
6.
Install lock (1) and two washers (5) to shift coil (3) and brake coil (4).
7.
Install nut (2) from shift coil (3) and nut (2) from brake coil (4). Tighten to 48-70 lb-ft (65-94 Nm).
8.
Bend tabs up on lock (1).
9.
Install brake control valve (WP 0118 00).
END OF WORK PACKAGE
0194 00-2
