TM 5-3895-379-23-1
0115
FUEL LINES AND FITTINGS REMOVAL
WARNING
DO NOT perform fuel system checks, inspections or maintenance while smoking or near
fire, flames, or sparks. Fuel may ignite, causing injury or death, or damage to machine.
Fuel is very slippery. Immediately wipe up any spills. Failure to follow this warning may
cause injury.
CAUTION
Wipe area clean around all fuel connections to be opened during removal. Cap lines and plug
openings after removing lines. Contamination of fuel system could result in premature failure
of engine.
NOTE
Use drain pan to catch any fuel that may drain from fuel system. Dispose of fuel IAW local
policy and ordinances.
1.
Turn two fuel shut-off valves (Figure 1, Item 8) to OFF position (WP 0124).
2.
Remove three bolts (Figure 1, Item 5), three plates (Figure 1, Item 4), and six block clamps (Figure 1, Item 3)
from frame.
3.
Remove two bolts (Figure 1, Item 19), six washers (Figure 1, Item 20), and two nuts (Figure 1, Item 24) from
two loop clamps (Figure 1, Item 25).
4.
Disconnect hose (Figure 1, Item 2) and hose (Figure 1, Item 28) from two adapters (Figure 1, Item 29).
5.
Remove two O-rings (Figure 1, Item 6) from adapters (Figure 1, Item 29). Discard O-rings.
6.
Remove two adapters (Figure 1, Item 30) from fuel side of tank (Figure 1, Item 1).
7.
Remove hose (Figure 1, Item 21), connector (Figure 1, Item 22), and O-ring (Figure 1, Item 6) from connector
(Figure 1, Item 23). Discard O-ring.
8.
Disconnect hose (Figure 1, Item 21) from adapter (Figure 1, Item 7).
9.
Remove connector (Figure 1, Item 26), two O-rings (Figure 1, Item 6), valve (Figure 1, Item 8), adapter
(Figure 1, Item 7), and two loop clamps (Figure 1, item 25) from hose (Figure 1, Item 28). Discard O-rings.
10.
Disconnect adapter (Figure 1, Item 13) from fuel/water separator (Figure 1, Item 21).
11.
Remove O-ring (Figure 1, Item 14), adapter (Figure 1, Item 13), seal (Figure 1, Item 12), elbow
(Figure 1, Item 11), O-ring (Figure 1, Item 10), connector (Figure 1, Item 9), valve (Figure 1, Item 7), adapter
(Figure 1, Item 7), and O-ring (Figure 1, Item 6) from hose (Figure 1, Item 2). Discard O-rings and seal.
12.
Remove hose (Figure 1, Item 18), connector (Figure 1, Item 17), O-ring (Figure 1, Item 6), and seal
(Figure 1, Item 16) from fuel/water separator (Figure 1, Item 15). Discard O-ring and seal.
13.
Remove hose (Figure 1, Item 18), connector (Figure 1, Item 17), O-ring (Figure 1, Item 6), and seal
(Figure 1, Item 16) from fuel pump (Figure 1, Item 27). Discard O-ring and seal.
14.
Remove and inspect hoses (Figure 1, Items 2, 18, 21, and 28).
0115-2
03/15/2011Rel(1.8)root(maintwp)wpno(M00053)
