TM 5-3895-379-23-1
0114
FUEL LINES AND FITTINGS REMOVAL
WARNING
DO NOT perform fuel system checks, inspections or maintenance while smoking or near
fire, flames, or sparks. Fuel may ignite, causing injury or death, or damage to machine.
Fuel is very slippery. Immediately wipe up any spills. Failure to follow this warning may
cause injury.
CAUTION
Wipe area clean around all fuel connections to be opened during removal. Cap lines and plug
openings after removing lines. Contamination of fuel system could result in premature failure.
NOTE
When removing fuel shut-off valve, fuel drain valve, or fuel return lines, drain fuel side of
tank completely (WP 0124). Capacity of fuel tank is 55 gal (208 Liters).
Use drain pan to catch any fuel that may drain from system. Dispose of fuel IAW local
policy and ordinances.
1.
Turn two fuel shut-off valves (Figure 1, Item 1) to OFF position (WP 0116).
2.
Remove three bolts (Figure 1, Item 5), three plates (Figure 1, Item 6), and six block clamps (Figure 1, Item 4).
3.
Remove bolt (Figure 1, Item 15), two washers (Figure 1, Item 13), and nut (Figure 1, Item 12) from loop clamp
(Figure 1, Item 14).
4.
Disconnect hose (Figure 1, Item 3) and hose (Figure 1, Item 17) from two elbows (Figure 1, Item 21) and
remove O-rings (Figure 1, Item 7). Discard O-rings.
5.
Remove two elbows (Figure 1, Item 21) and two valves (Figure 1, Item 1) from fuel tank (Figure 1, Item 2).
6.
Disconnect hose (Figure 1, Item 17) from connector (Figure 1, Item 18) and remove O-ring (Figure 1, Item 7).
Discard O-ring.
7.
Remove connector (Figure 1, Item 18) and tube (Figure 1, Item 19) from secondary water separator
(Figure 1, Item 20).
8.
Remove loop clamp (Figure 1, Item 14) from hose (Figure 1, Item 17).
9.
Disconnect hose (Figure 1, Item 3) from adapter (Figure 1, Item 8).
10.
Remove O-ring (Figure 1, Item 7) and preformed packing (Figure 1, Item 9). Discard O-ring and preformed
packing.
11.
Disconnect hose (Figure 1, Item 11) from adapter (Figure 1, Item 8) at primary water separator
(Figure 1, Item 10).
12.
Remove O-ring (Figure 1, Item 7) and preformed packing (Figure 1, Item 9). Discard O-ring and preformed
packing.
13.
Disconnect hose (Figure 1, Item 11) from adapter (Figure 1, Item 8) at fuel pump (Figure 1, Item 16).
14.
Remove O-ring (Figure 1, Item 7) and preformed packing (Figure 1, Item 9). Discard O-ring and preformed
packing.
0114-2
03/15/2011Rel(1.8)root(maintwp)wpno(M00052)
