TM 5-3895-383-24
NOTE:
After timing fixture (2) has been installed on the
inlet manifold, do not rotate the engine. The
timing fixture may be damaged.
7.
Remove bolt (B) from timing fixture (2). While holding
up collet sleeve (A), gently put 6V6106 Dial Indicator (1)
and 4C4716 Timing Fixture (2) in position on the inlet
manifold over the injector to be checked.
When properly positioned, locating pin (C) and bolt (B) on
timing fixture (2) will engage holes in top face of inlet manifold
(8). Tighten bolt (B) to secure timing fixture (2) firmly to inlet
manifold (8).
Slowly lower collet sleeve (A) until the long pin of timing fixture
(2) contacts shoulder (7) of the injector.
NOTE:
The sliding locating pin (C) and two hole positions
for bolt (B) are provided in the timing fixture
because of a different valve cover bolt hole
position on the rear cylinder.
8.
Dial indicator pointers must indicate 0.00 within ± 0.20
mm. Each injector must be checked separately, and
adjusted if necessary.
9.
If the dial indicator pointers indicate 0.00 ± 0.20 mm, no
adjustment is necessary, proceed to step 16.
10.
If the dial indicator pointers do not indicate 0.00 within ±
0.20 mm, do Steps 11 and 12.
NOTE:
The ± 0.20 mm is a checking tolerance only. If
adjustment is necessary, adjust each injector to
the specified Fuel Timing Dimension.
11.
Loosen the locknut on push rod adjustment screw (6) for
the injector to be adjusted.
12.
Turn the adjustment screw (6) until the dial indicator
reads 0.00. Tighten the locknut on the adjustment
screw (6) to a torque of 25 ± 7 Nm (18 ± 5 lb-ft) and
check adjustment again. If necessary, do this
procedure again until the adjustment is correct.
NOTE:
After timing fixture (2) has been installed on the
inlet manifold, do not rotate the engine. The
timing fixture may be damaged.
13.
The Fuel Timing Dimension can be checked or adjusted
on half of the cylinders with the timing bolt installed.
Then, the timing bolt must be removed, and the flywheel
rotated counterclockwise 360 degrees (1 revolution) and
the timing bolt reinstalled to check the Fuel Timing
Dimension on the remaining cylinders. Refer to chart
Crankshaft Positions For Fuel Timing.
14.
Remove the timing bolt from the flywheel when the Fuel
Timing Check is completed.
Procedure B (1U8869 Digital Dial Indicator)
Calibrate Injector (Fuel) Timing Fixture
(2) 4C4716 Timing Fixture. (3) 1U8702 Injector Timing Block.
(4) 1U6678 Calibration Fixture. (9) 1U8869 Digital Dial
Indicator. (A) Collet sleeve. (B) Bolt. (C) Locating pin.
Before a check or an adjustment of the Fuel Timing Dimension
can be made, the tooling must be calibrated as follows:
1.
Program the 1U8869 Digital Dial Indicator to read the
actual timing dimension. Since the gauge block in the
timing and fuel setting group is 62.00 mm, the digital dial
indicator is to be programmed for 62.00 mm.
a.
Turn the indicator ON by pushing the "on/off" button.
b.
Push the "in/mm" button so the display shows mm.
c.
A negative sign (-) should be in the display window
under REV. If that space is blank, push the "+" button
so the display shows (-). When this is done, plunger
movement into the indicator will show on the display
as negative movement and plunger movement out of
the indicator as positive movement.
d.
Push and hold the "preset" button down until there is
a flashing (P) in the upper right corner of the display,
and then release the button.
e.
Push and hold the "preset" button down until the (P)
stops flashing, and a flashing indicator bar is seen in
the lower left corner of the display, and then release.
Momentarily pushing the "preset" button will cause a
minus sign to appear or disappear above the flashing
indicator. Use the "preset" button to make this
position blank.
6-73