TM 5-3895-382-24Grade of surface finish ........................RA 3.6 0.4 micrometersMaximum variation of concentric diameter andtaper ................................................ 0.020 mm (.0008 inch)The internal surface of the cylinder liner that has been replacedhas new specifications. The internal surface of the cylinderliner that has been replaced after diamond hone has thefollowing specifications:Hone angle ......................................................... 35 degreesInternal diameter .......................99.950 mm (3.9350 inch)Grade of surface finish ............RA 2.6 0.4 micrometersMaximum variation of concentric diameter andtaper ................................................ 0.012 mm (.0005 inch)The internal surface of the cylinder liner that has been replacedhas new specifications. The internal surface of the cylinderliner that has been replaced after silicon carbide base honehas the following specifications:Hone angle ......................................................... 35 degreesInternal diameter .....................100.012 mm (3.9375 inch)Grade of surface finish ...........RA 1.3 to 1.6 micrometersMaximum variation of concentric diameter andtaper ................................................ 0.010 mm (.0004 inch)The internal surface of the cylinder liner that has been replacedhas new specifications. The internal surface of the cylinderliner that has been replaced after silicon carbide plateau honehas the following specifications:Internal diameter .....................100.017 mm (3.9377 inch)Grade of surfacefinish ..................................... RA 0.65 to 1.30 micrometers(2)Diameter of bore in cylinder block forliner ...............104.20 to 104.23 mm (4.103 to 4.104 inch)Depth of recess for cylinder linerflange ....................................3.81 to 3.91 mm (.150 to .154 inch)Diameter of recess for flange of cylinderliner ...........................107.82 to 107.95 mm (4.245 to 4.250 inch)(3)Tighten the bolts from the rear oil seal housing tothe cylinder block to the followingtorque: ........................................................22 Nm (16 lb-ft)(4)Diameter of bore in cylinder block fornumber 1 journal of the camshaft frontbearing .............55.56 to 55.59 mm (2.188 to 2.189 inch)Diameter of bearing bore forcamshaft .......................50.79 to 50.85 mm (2.000 to 2.002 inch)Diameter of bore for number 2journal ..........................50.55 to 50.60 mm (1.990 to 1.992 inch)Diameter of bore for number 3journal ..........................50.04 to 50.09 mm (1.970 to 1.972 inch)(5)Tighten the bolts from the rear oil seal housing to thebridge to the following torque: ................................22 Nm(16 lb-ft)(6)Diameter of bores in cylinder block for mainbearings .............................................80.416 to 80.442 mm(3.1660 to 3.1670 inch)(7)Tighten the bolts for the main bearing caps to thefollowing torque:.............................................265 40 Nm(195 30 lb-ft)(8)Tighten the bolts to the bridge under the cylinder blockto the following torque: ............................................16 Nm(12 lb-ft)Total height of cylinder block between top and bottom faces(not shown) ...................................................441.12 to 441.33 mm(17.367 to 17.375 inch)Piston Cooling Jets (If Equipped)Illustration 41(1)Cylinder wall(2)Tighten the piston cooling jets to the followingtorque: ........................................................27 Nm (20 lb-ft)NOTE:Ensure that the piston cooling jet is positionedcorrectly on the dowel in the cylinder block (notshown).(3)Use a rod with a diameter of 1.70 mm (0.067 inch) inorder to check the alignment of the piston cooing jet.The rod must extend beyond the top of the cylinder.5-28
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