TM 5-3895-379-23
THERMOSTAT HOUSING REPLACEMENT (CB534B) - CONTINUED
0055 00
REMOVAL - CONTINUED
NOTE
Ensure that all gasket material is removed from thermostat housing assembly and engine block.
12.
Remove gasket (16) from thermostat housing assem-
17
bly (3). Discard gasket.
17
13.
Remove four screws (17) from thermostat housing
18
assembly (3).
19
14.
Remove bolt (18) from thermostat housing assembly
(3).
15.
Remove bolt (19) from thermostat housing assembly
20
(3).
16.
Remove connector (20), preformed packing (21) and
22
16
thermostat (22) from thermostat housing assembly (3).
Discard preformed packing.
17.
Remove two pipe plugs (23) from thermostat housing
21
assembly (3).
23
3
401-410
INSTALLATION
1.
Install two pipe plugs (23) in thermostat housing assembly (3).
2.
Install thermostat (22), new preformed packing (21) and connector (20) in thermostat housing assembly (3).
3.
Install bolts (18) and (19) in thermostat housing assembly (3). Tighten bolt to 15-25 lb-ft (20-34 Nm). Install bolt (18) in
thermostat housing assembly (3). Tighten bolt to 15-25 lb-ft (20-34 Nm).
4.
Install four screws (17) in thermostat housing assembly (3). Tighten screws to 15-25 lb-ft (20-34 Nm).
5.
Position new gasket (16) on thermostat housing assembly (3).
6.
Position hose (10) onto thermostat housing assembly (3).
7.
Install two bolts (13) and bolt (14) in thermostat housing assembly (3). Tighten bolt to 15-25 lb-ft (20-34 Nm). Install
two screws (12) in thermostat housing assembly (3). Tighten screws to 33-47 lb-ft (45-64 Nm).
8.
Install two bolts (11) in thermostat housing assembly (3). Tighten bolts to 33-47 lb-ft (45-64 Nm).
9.
Install clamp (9) on hose (10) and thermostat housing assembly (3). Tighten clamp until secure.
10.
Install clip (8) and screw (7) in thermostat housing assembly (3). Tighten screw to 15-25 lb-ft (20-34 Nm).
11.
Install temperature sensor (6) in thermostat housing assembly (3).
12.
Connect temperature sensor connector (5) to connector (4).
13.
Install top radiator hose (2) and clamp (1) on thermostat housing assembly (3). Tighten clamp securely.
0055 00-3
