TM 5-3895-383-24
NOTICE
Do not use a conventional coolant to top-off a cooling
system using Extended Life Coolant.
Do not use supplemental coolant additives (SCA) other
than Extender in cooling systems filled with Extended Life
Coolant.
Extended Life Coolant Cooling System Cleaning
NOTE:
If the cooling system is already using ELC,
cleaning agents are not required to be used at the
specified coolant change interval. Cleaning
agents are only required if the system has been
contaminated by the addition of some other type
of coolant or by cooling system damage.
Clean water is the only cleaning agent that is required when
ELC is drained from the cooling system.
ELC can be recycled. The drained coolant mixture can be
distilled. The distillation process can remove the ethylene
glycol and the water. Consult your Caterpillar dealer for more
information.
After you drain the cooling system and after you refill the
cooling system, operate the engine while the radiator filler cap
is removed. Operate the engine until the coolant reaches the
normal operating temperature and until the coolant level
stabilizes. As needed, add the coolant mixture in order to fill
the system to the proper level.
Diesel Engine Antifreeze/Coolant (DEAC)
SMCS Code: 1350; 1352; 1395
Caterpillar recommends using Caterpillar Diesel Engine
Antifreeze/Coolant (DEAC) for cooling systems that require a
heavy-duty coolant/antifreeze. Caterpillar DEAC is an alkaline
single-phase ethylene glycol type antifreeze that contains
corrosion inhibitors and antifoam agents.
Caterpillar DEAC is formulated with the correct amount of
Caterpillar Supplemental Coolant Additive (SCA). Do not use
SCA at the initial fill when DEAC is used. The coolant that is in
the engines of Caterpillar machines should be sampled after
every 250 hours of operation. The results of the coolant
sample will regulate the additions of the SCA. The life of the
coolant for the Caterpillar DEAC is 3000 hours or every two
years.
Caterpillar DEAC is available as either a concentrate or a 1:1
premixed cooling solution. If concentrated Caterpillar DEAC is
used, Caterpillar recommends dilution with distilled water or
with deionized water. If distilled water is not available or
deionized water is not available, refer to General Coolant
Information in order to determine the requirements for
acceptable water.
Commercial Heavy-Duty Coolant/Antifreezes and SCA
If Caterpillar DEAC is not used, select a heavy-duty
coolant/antifreeze with a low silicate content that meets "ASTM
D4985" or "ASTM D5345". When a commercial heavy-duty
coolant/antifreeze is used, the system must be treated with
Caterpillar SCA. Maintain a concentration level in the cooling
system that is between 3 percent and 6 percent by volume. If
a Caterpillar SCA is not used, select a commercial SCA. The
commercial SCA must contain a minimum concentration of
1200 mg per (1200 parts per million) of nitrite content. Follow
the recommended guidelines for adding SCA when you
maintain the coolant. In all cases, the Caterpillar guidelines for
acceptable water must be followed.
NOTE:
If you do not use the Caterpillar DEAC, you must
drain the cooling system annually. The cooling
system must be flushed at this time as well.
Cooling System Maintenance
NOTICE
Never operate without thermostats in the cooling system.
Thermostats maintain the engine coolant at the proper
operating temperature. Cooling system problems can
develop without thermostats.
Check the solution of coolant/antifreeze (glycol concentration)
frequently in order to ensure adequate freeze protection and
protection from boiling. Check the glycol level of the coolant
system with the 1U-7298 Coolant/Battery Tester (Degree
Celsius) or with the 1U-7297 Coolant/Battery Tester (Degree
Fahrenheit). Consult your Caterpillar dealer for information on
coolant testers.
Supplemental Coolant Additive (SCA)
SMCS Code: 1350; 1352; 1395
Caterpillar SCA has the following benefits:
prevention of corrosion to metals
prevention of deposit formations of minerals
Maintenance Section
Cooling System Specifications
1-28