TM 5-3895-382-24
Start Relay Tests
If the engine does not start, perform these tests in order to find
any fault of the start relay.
Table 31
Tools Needed
6V-7070
Digital Multimeter
1
8S-4627
Test Light
1
9G-4368 Relay
Illustration 107
9G-4368 Relay.
The following test is with battery current:
1.
Put the multimeter on the 200 ohm scale. Turn the
ignition switch to the ON position.
2.
Put the multimeter leads on the "C1" and "C2" terminals.
The resistance across the leads (1) should be zero
ohms.
If the resistance is not zero, the start relay must be
replaced.
The following test is with no battery current:
1.
Disconnect the wires from the "W1" and "W2" terminals
of the start relay.
2.
Put the multimeter leads on each "W1 " and "W2"
terminal. The resistance across the leads (2) should
measure 15 1 ohms.
If the resistance is not correct, replace the start relay.
3.
If the resistance is correct, disconnect the "C1" and "C2"
terminals. Use the 8S-4627 Test Light between the
"C1" and "C2" terminals. The test light should not turn
on. Then, move the probe of the test light from the "C2"
terminal to the "C4" terminal. The test light should not
turn on.
If the test light turns on for either test, the star relay
must be replaced.
4.
If
the
start
relay
is
not
defective,
refer
to
Troubleshooting for other tests of the starting system.
069-5466 Relay
Illustration 108
069-5466 Relay.
The following test is performed with battery current:
1.
Put the multimeter on the 200 ohm scale. Turn the
ignition switch for the engine to the ON position.
2.
Put the multimeter leads on the terminals "4" and "7".
Put the multimeter leads on the terminals "6" and "9".
The resistance must be zero ohms across both sets of
terminals.
If the resistance is not zero, the start relay must be
replaced.
The following test is with no battery current.
1.
Disconnect the wires from the "A" and "B" terminals of
the start relay.
6-104