TM 5-3895-346-14
ENGINE TUNEUP
ENGINE OVERHAUL
EMISSION REGULATIONS FOR ON-HIGHWAY VEHICLE ENGINES
On-highway vehicle and coach engines built by Detroit Diesel Allison are certified to be in compliance with
Federal and California Emission Regulations established for each model year beginning with 1970.
Engine certification is dependent on five physical characteristics:
1.
Fuel injector type.
2.
Maximum full-load engine speed.
3.
Camshaft timing.
4.
Fuel injector timing.
5.
Throttle delay (orifice size). Tables 1 through 6 summarize all of the pertinent data concerning the
specific engine configurations required for each model year.
When serviced, all on-highway vehicle and coach engines should comply with the specifications for the specific
model year in which the engine was built.
Trucks in a fleet containing engines of various model years can be tuned to the latest model year, provided the
engines have been updated to meet the specifications for that particular year.
TABLE 1 (1970-1973 Engines)
Year
1970
1971
1972
1973
Engines
4-53N
4-53N
4-53N
4-53N
Injectors
N40
N40
N40
C40
N45
N45
N45
C45
N50
N50
N50
C50
Maximum Full-load
Engine Speed †
2800
2800
2800
2800
Camshaft Timing
Adv.
Adv.
Adv.
Adv.
Injector Timing ‡
1.460 inches
1.460 inches
1.460 inches
1.460 inches
Timing Gage
J 1583
J 1583
J 1583
J 1583
Throttle Delay
No
No
Yes*
Yes*
Yield Link
-
-
-
-
* Throttle delay must have 0.016 inch diameter orifice.
† No-load engine speed will vary with injector size and governor type.
‡ The adjusted height of the fuel injector follower in relation to the injector body.
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