TM-5-3895-383-24

Section I. SERVICE UPON RECEIPT - TM-5-3895-383-24_14
Section II. PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) AND LUBRICATION INSTRUCTIONS
g. Keep It Clean.
1-7. CLEANING AGENTS
1-10. LEAKAGE CLASSIFICATION AND DEFINITION.
1-12. GENERAL LUBRICATION INSTRUCTIONS
1-13. PMCS TABLE
Unit Maintenance Lubrication Requirements - TM-5-3895-383-24_21
Table 1-1. Unit Preventive Maintenance Checks and Services - TM-5-3895-383-24_22
Table 1-1. Unit Preventive Maintenance Checks and Services CONT.
Unit Preventive Maintenance Checks and Services CONT. - TM-5-3895-383-24_24
Unit Preventive Maintenance Checks and Services CONT. - TM-5-3895-383-24_25
Unit Preventive Maintenance Checks and Services CONT. - TM-5-3895-383-24_26
Unit Preventive Maintenance Checks and Services CONT. - TM-5-3895-383-24_27
Unit Preventive Maintenance Checks and Services CONT. - TM-5-3895-383-24_28
Table 1-2. FIRST 250H PMCS MANDATORY REPLACEMENT PARTS - TM-5-3895-383-24_29
1-14. ADDITIONAL MAINTENANCE INSTRUCTIONS
Standard Torque for Metric Fasteners
Torques for Ground Engaging Tool Bolts
Tire Inflation Information - TM-5-3895-383-24_33
Cooling System Specifications
Table 15 Caterpillar Minimum Acceptable Water Requirement
Coolant Recommendations - TM-5-3895-383-24_36
ELC Cooling System Maintenance
Contamination of the ELC Cooling System
Extended Life Coolant Cooling System Cleaning
Table 20    Caterpillar SCA Requirements for Heavy-Duty Coolant/Antifreezes
Cleaning the Heavy-Duty Cooling System
S OS Coolant Analysis
Fuel Specifications
Starting Aids
Viscosity - TM-5-3895-383-24_45
Modifying the Cetane Number
Modifying the Pour Point
Moisture Content
Recommendations for Diesel Fuel
Table 22 Caterpillar Specifications for Distillate Fuel
Many   other   diesel   fuel   specifications
Lubricant Specifications     Lubricant Information
Terminology
Commercial Oils
Failure to follow recommendations
Caterpillar Hydraulic Oil (HYDO)
Transmission/Drive Train Oil
Synthetic Base Stock Oils - TM-5-3895-383-24_58
Lubricating Grease
Water and Temperature Resistant Grease (WTR)
Cold Weather Lubricants
Multipurpose Tractor Oil (MTO)
Sampling Interval and Location of Sampling Valve
Location of the Sampling Valves
Lubricant Viscosities and Refill Capacities
Refill Capacities
Recommended Oils
Table 30. RECOMMENDED OILS BY METRIC MEASUREMENT (50 LITERS AND UP)
Table 31. RECOMMENDED OILS BY U.S. MEASUREMENT
Table 32. RECOMMENDED COOLANTS
Table 33, cont
Commercial Maintenance Interval Schedule
Air Conditioner - Test
Axle Oil Level (Rear) - Check
Backup Alarm - Test
Battery - Recycle
Cab Air Filter - Clean/Replace
Circuit Breakers - Reset
Cooling System Coolant (DEAC)
Cooling System Coolant (DEAC) (cont)
Cooling System Coolant (ELC) - Change
Cooling System Coolant (ELC) - Change (cont)
Cooling System Coolant Additive (DEAC) - Add
Cooling System Coolant Extender (ELC) - Add
Cooling System Coolant Sample - Obtain - TM-5-3895-383-24_85
Cooling System Coolant Sample - Obtain - TM-5-3895-383-24_86
Cooling System Level - Check
Cooling System Water Temperature Regulator - Replace
Cooling System Water Temperature Regulator - Replace (cont)
Crankshaft Vibration Damper - Inspect
Cutting Edges and End Bits - Inspect/Replace
Drum Cooling Oil - Change
Drum Drive Gearbox Oil Level - Check
Drum Scrapers - Inspect/Adjust/Replace
Adjust
Eccentric Weight Housing Oil - Change
Flush the Housing
Flush the Housing (cont)
Eccentric Weight Housing Oil Level - Check
Eccentric Weight Housing Oil Sample
Engine Air Filter Primary Element - Clean/Replace
Engine Air Filter Secondary Element
Illustration 203
Engine Air Filter Service Indicator
Engine Governor Oil Supply Screen
Engine Mounts
Illustration 218
Engine Oil Sample
Engine Oil and Filter
Engine Valve Lash - TM-5-3895-383-24_110
Engine Water Pump
Fuel System - TM-5-3895-383-24_112
Fuel System Secondary Filter - TM-5-3895-383-24_113
Fuel System Secondary Filter - TM-5-3895-383-24_114
Fuel System Water Separator
Illustration 242
Fuel Tank Breather
Fuel Tank Water and Sediment
Fuses
Hydraulic System Oil
Illustration 258
Hydraulic System Oil Filter
Hydraulic System Oil Level
Hydraulic System Oil Sample
Hydraulic Tank Screen
Indicators and Gauges
Neutral Start Switch
Pivot Pin (Blade)
Illustration 284
Radiator Core
Seat Belt - TM-5-3895-383-24_131
Tilt Hood Actuator
Lubricate The Hood
V-Belts - Inspect/Adjust/Replace
Vibratory Support Oil
Vibratory Support Oil Level
Vibratory Support Oil Sample
Wheel Drive Gearbox Oil
Wheel Drive Gearbox Oil Level
Window Washer Reservoir
Window Wiper
Reference Information Section
CHAPTER 2 MILITARY-SPECIFIC MAINTENANCE INSTRUCTIONS - TM-5-3895-383-24_143
2-1. BACK-UP ALARM OVERRIDE SWITCH
2-2. COLD STARTING AID REPLACEMENT
(10) Loosen connector
b. Installation
Follow-on Maintenance - TM-5-3895-383-24_148
2-3. DECONTAMINATION KIT BRACKET REPLACEMENT
2-4. ENGINE OIL SAMPLING
Follow-on Maintenance - TM-5-3895-383-24_151
2-5. ENGINE OIL SAMPLING VALVE REPLACEMENT
b. Installation - TM-5-3895-383-24_153
2-6. HYDRAULIC OIL SAMPLING
Follow-on Maintenance - TM-5-3895-383-24_155
2-7. HYDRAULIC OIL SAMPLING VALVE REPLACEMENT
b. Installation - TM-5-3895-383-24_157
2-8. LEVELING BLADE REPLACEMENT/REPAIR
a. Removal - TM-5-3895-383-24_159
Blade assembly weight
b. Disassembly.
c. Cleaning/Inspection
d. Assembly.
e. Installation.
(4) Install cylinder
Shims
2-9. LIGHT GUARD REPLACEMENT
2-10. NATO RECEPTACLE REPLACEMENT
a. Removal.
b. Installation. - TM-5-3895-383-24_170
Follow-on Maintenance - TM-5-3895-383-24_171
2-11. NATO RECEPTACLE CABLES REPLACEMENT
a. Removal - TM-5-3895-383-24_173
NATO RECEPTACLE CABLES REPLACEMENT (CONT) - TM-5-3895-383-24_174
b. Installation - TM-5-3895-383-24_175
NATO RECEPTACLE CABLES REPLACEMENT (CONT) - TM-5-3895-383-24_176
(11) Install panel
2-12. MANUAL BRAKE RELEASE HAND PUMP REPLACEMENT
b. Installation. - TM-5-3895-383-24_179
Follow-on Maintenance - TM-5-3895-383-24_180
2-13. MANUAL BRAKE RELEASE NEEDLE VALVE REPLACEMENT
Tag    and    mark    all    hoses
b. Installation. - TM-5-3895-383-24_183
2-14. PAD-FOOT SHELL INSTALLATION/REMOVAL
(5) Position   pad-foot   shell
(10) Remove chocks.
(22) Install sixteen washers
b. Removal.
(13) Drive Roller backward
Follow-on Maintenance - TM-5-3895-383-24_190
2-15. RIFLE MOUNTING BRACKET REPLACEMENT
2-16. STOWAGE BOX REPLACEMENT
CHAPTER 3 Important Safety Information - TM-5-3895-383-24_193
Asbestos Information - TM-5-3895-383-24_194
CHAPTER 4
Important Safety Information - TM-5-3895-383-24_196
General Torque Information
Standard Torque for O-Ring Face
O-Ring Face Seal Fittings - TM-5-3895-383-24_200
Torques for Flared and O-Ring Fittings - TM-5-3895-383-24_201
Table 7 Nuts for 37 Degree Flared Fittings
Table 9 Air Conditioning Fittings
Flex Fittings
CHAPTER 5 Basic Engine Components
Important Safety Information - TM-5-3895-383-24_207
Engine Design
3126 Cylinder And Valve Location
Unit Injector
Fuel Transfer Pump - TM-5-3895-383-24_212
Unit Injector Rocker Arms And Lifters
Valves
Type   II   Cylinder   Head
Valve Rocker Arms And Lifters - TM-5-3895-383-24_216
Type II
Valve Cover - TM-5-3895-383-24_218
Cylinder Head Cross Section
7C4014 Camshaft Group
Turbocharger - TM-5-3895-383-24_221
Typical Example - TM-5-3895-383-24_222
Watercooled Turbocharger.
Exhaust Manifold - TM-5-3895-383-24_224
Oil Pump
Oil Filter Base
Water Pump - TM-5-3895-383-24_227
BELT TENSION CHART - TM-5-3895-383-24_228
Jacket Water Heater
Cylinder Block - TM-5-3895-383-24_230
Piston Cooling Jet
Crankshaft Seals - TM-5-3895-383-24_232
Crankshaft - TM-5-3895-383-24_233
Pistons And Rings - TM-5-3895-383-24_234
Piston Pin Bore
Oil Control Ring
Front Gear Group
(1) Camshaft idler gear.
(2) Camshaft gear.
Balancer Group - TM-5-3895-383-24_240
Front Housing
Flywheel - TM-5-3895-383-24_242
Adapter Group
Flywheel Runout
Flywheel Housing Runout - TM-5-3895-383-24_245
Graph For Total Eccentricity.
Starter - TM-5-3895-383-24_247
Wiring Connections For Fuel Shutoff Solenoid
Air Inlet Heater
CHAPTER 6
Important Safety Information - TM-5-3895-383-24_251
Systems Operation - TM-5-3895-383-24_253
3116 Cylinder And Valve Location
Fuel System (Type I)
Fuel System (Type II) - TM-5-3895-383-24_256
Fuel Transfer Pump - TM-5-3895-383-24_257
Fuel Injector - TM-5-3895-383-24_258
Fuel Injector Pump (Unit Injector)
Fuel Injector Rack Control Linkage
Injectors And Rack Control Linkage (Type II)
View AA From Injectors And Rack Control Linkage (Previous)
Fuel Ratio Control
Fuel Shutoff Solenoid Wiring Diagram
Turbocharger - TM-5-3895-383-24_265
Valve System Components
Air Inlet Heater (AIH)
Lubrication System - TM-5-3895-383-24_268
Engine - Right Side
Cooling System - TM-5-3895-383-24_270
Water Lines Group
Aftercooler Coolant Connections
Crankshaft - TM-5-3895-383-24_273
Vibration Damper
Electrical System - TM-5-3895-383-24_275
Alternator
Starting System Components
Other Components
Testing & Adjusting
Troubleshooting Problems
Problem 3: Engine Hard To Or Will Not Start.
Exhaust Smoke Cannot Be Seen While Starting
Problem 4: Engine Misfiring Or Running Rough
4. Fuel has a high "Cloud Point"
Problem 5: Engine Stall At Low RPM
Problem 8: Low Power
Problem 9: Engine Speed Is Not Stable
Problem 10: Engine Overspeeds On Start
Problem 13: Valve Train Noise
Problem 14: Oil In Cooling System
Problem 17: Too Much Valve Lash
Problem 21: Coolant In Lubrication Oil
Engine Runs Rough
Problem 23: Too Much Exhaust Smoke At Normal Operating Temperatures (White/Black Or Blue Smoke)
Black Smoke - TM-5-3895-383-24_295
Problem 25: Engine Uses Too Much Lubrication Oil
Problem 26: Above Normal Coolant Temperature
8. Radiator cap
Problem 27: Below Normal Coolant Temperature
Problem 29: Starter Motor Does Not Turn
Problem 33: Alternator Has Noise
Problem 35: Fuel In Coolant
Problem 37: Air Inlet Heater (If Equipped)
Problem 39: Air In Fuel
Fuel System (Type II) - TM-5-3895-383-24_305
Startup Procedure - TM-5-3895-383-24_306
Startup Procedure - TM-5-3895-383-24_307
Fuel Pressure Test
Crankshaft   Positions   For   Fuel   Timing   And   Valve   Lash Setting
Injector Synchronization
Fuel Shutoff Solenoid - TM-5-3895-383-24_311
Injector    Spring    Compressor    Installed    On    Injector    To    Be    Checked
Injector Synchronization Tooling Installed
Injector Rack Control Linkage
Fuel Shutoff Solenoid - TM-5-3895-383-24_315
Remove Bolt
Governor
Rack Control Linkage
Fuel Ratio Control Setting
Fuel Timing
Calibrate Injector (Fuel) Timing Fixture - TM-5-3895-383-24_321
Calibrate Injector (Fuel) Timing Fixture - TM-5-3895-383-24_322
Fuel Timing Dimension
Engine Speed Measurement
Air Inlet And Exhaust System - TM-5-3895-383-24_325
Pressure Test Location
Valve Lash Check
Turbocharger - TM-5-3895-383-24_328
Lubrication System - TM-5-3895-383-24_329
Oil Gallery Plug
Too Much Bearing Wear
Test Tools For Cooling System
Tachometer Group (Photo-Tachometer)
Cooling System Pressurizing Group
Water Temperature Gauge Test
Water Pump Pressure Check
BELT TENSION CHART - TM-5-3895-383-24_337
Flywheel And Flywheel Housing
Dial Indicator Group Installed
Graph For Total Eccentricity
Checking Bore Runout Of The Flywheel
Viscous Damper (If Equipped)
AC/DC Clamp-On Ammeter
Battery - TM-5-3895-383-24_344
The solenoid operation
CHAPTER 7
Important Safety Information - TM-5-3895-383-24_347
Primary Fuel Filter
Oil Pan Group
Transmission Oil Temperature Switch
Water Temperature Regulator - TM-5-3895-383-24_352
Aftercooler Group
Air Cleaner Group
Air Lines Group
Bolt.
Exhaust Extension Group
Pipe assembly
Fan Drive
Flexible Coupling Group
Alternators And Regulators
Alternator (24V 52A)
Alternator (24V 35A)
Alternator (12V 60A)
Starting Motor - TM-5-3895-383-24_365
Solenoid - TM-5-3895-383-24_366
Solenoid - TM-5-3895-383-24_367
Alternator Mounting Group
Systems Operation - TM-5-3895-383-24_369
Testing and Adjusting - TM-5-3895-383-24_370
Contactor Switch For Water
Magnetic Pickup
Starting Motor Adjustments
Pinion Clearance Adjustment
CHAPTER 8
Important Safety Information - TM-5-3895-383-24_376
Disassembly & Assembly Water Pump
Fluid Spillage Containment - TM-5-3895-383-24_379
5. Using the handle from Tool
Water Pump Belt Tightener
Disassemble & Assemble Water Pump Belt Tightener
Water Temperature Regulator - TM-5-3895-383-24_383
Engine Oil Filter, Engine Oil Filter Base & Engine Oil Cooler
6. Remove plug
Fuel Filter & Fuel Filter Base
Fuel Shutoff Solenoid - TM-5-3895-383-24_387
Governor Remove & Install Governor
Installation of the governor
Fuel Transfer Pump - TM-5-3895-383-24_390
3. Remove spring
Turbocharger - TM-5-3895-383-24_392
Exhaust Manifold - TM-5-3895-383-24_393
Flywheel - TM-5-3895-383-24_394
Flywheel Housing - TM-5-3895-383-24_395
Fluid Spillage Containment - TM-5-3895-383-24_396
Crankshaft Rear Seal - TM-5-3895-383-24_397
Install Crankshaft Rear
Remove Crankshaft Wear Sleeve
Installation of the crankshaft   vibration   damper
Front Housing & Camshaft Idler Gear Assembly
Illustration
Type 2 idler groups
Type 3 idler groups
Valve Cover - TM-5-3895-383-24_405
Ether Starting Aid Nozzles
Rocker Shaft Assemblies & Push Rods
Unit Injectors
Fuel Control Linkage
6 Cylinder Engine Shown
Camshaft Roller Followers
Cylinder Head Tightening Sequence
Inlet & Exhaust Valves
Valve Guides - TM-5-3895-383-24_414
Valve Seat Inserts
Camshaft
Camshaft timing
Camshaft Bearings
Engine Oil Pan
Balancer Group - TM-5-3895-383-24_420
Engine Oil Pump - TM-5-3895-383-24_421
Disassemble & Assemble Engine Oil Pump
Piston Cooling Jets
Piston & Connecting Rod Assemblies
Installation of the pistons and connecting rod assemblies
10. Put clean engine oil on the upper rod bearing surface
Disassemble & Assemble Pistons & Connecting Rods
Crankshaft Main Bearings - TM-5-3895-383-24_428
The crankshaft is turned in the wrong direction
Crankshaft - TM-5-3895-383-24_430
Main bearing caps with the sequence number
Measuring Main Bearing Clearances
Using    Plastigage    to    measure    bearing clearances
CHAPTER 9
Important Safety Information - TM-5-3895-383-24_435
Disassembly & Assembly Air Cleaner
Starter - TM-5-3895-383-24_438
Alternator - TM-5-3895-383-24_439
Radiator, Hydraulic Oil Cooler & Hydraulic Oil Tank
14. Remove the nut that fastens disconnect switch
Disassemble & Assemble Radiator, Hydraulic Oil Cooler & Hydraulic Oil Tank
3. Disconnect hose assembly
11. Remove four bolts
Fan Motor
Disassemble & Assemble Fan Motor
4. Remove O-ring seals
Fuel Tank - TM-5-3895-383-24_448
Engine - TM-5-3895-383-24_449
10. Turn shut off valves
24. Disconnect wire
36. Disconnect hose assemblies
Alternator - TM-5-3895-383-24_453
8. Remove rear bearing
Starter - TM-5-3895-383-24_455
10. Matchmark housing assemblies
CHAPTER 10
Important Safety Information - TM-5-3895-383-24_458
Brake Interlock Electrical System - TM-5-3895-383-24_460
The brake interlock electrical system
Component Locations - TM-5-3895-383-24_462
Front and Rear Propel Pumps - TM-5-3895-383-24_463
Brake Interlock Electrical System Operation - TM-5-3895-383-24_464
Propel control lever
Hydraulic Tank - TM-5-3895-383-24_466
Hydraulic Oil Filter - TM-5-3895-383-24_467
Manifold Valve and Mounting - TM-5-3895-383-24_468
Piston Pump (Axle Propel) - TM-5-3895-383-24_469
Test At Full Speed
Piston Pump (Drum Propel) - TM-5-3895-383-24_471
Test At Half Speed - TM-5-3895-383-24_472
Case drain without the flushing valve
Piston Motor (Drum Propel) - TM-5-3895-383-24_474
Final Drive - TM-5-3895-383-24_475
Wheel Drive Gearbox - TM-5-3895-383-24_476
Axle (Rear) - TM-5-3895-383-24_477
Flushing Valve (Axle and Drum)
Systems Operation Section - TM-5-3895-383-24_479
Hydraulic Schematic for the Propel System
Right Side of Machine Under Operator Platform
Left Side Machine Under Operator Platform
Propel Hydraulic System
Reverse Drive Position
Piston Pump (Axle Propel) - TM-5-3895-383-24_485
The axle propel pump
Piston Pump (Drum Propel) - TM-5-3895-383-24_487
Servo Valve (Piston Pump)
Pressure Override Valve
Multifunction Valve
Makeup Check Valve
Control Valve - TM-5-3895-383-24_492
Shift Valve - TM-5-3895-383-24_493
Charge Filter - TM-5-3895-383-24_494
Brake Interlock Electrical System - TM-5-3895-383-24_495
Component Locations - TM-5-3895-383-24_496
Front and Rear Propel Pumps - TM-5-3895-383-24_497
Brake Interlock Electrical System Operation - TM-5-3895-383-24_498
Brake Interlock Valve
Manifold Valve - TM-5-3895-383-24_500
Piston Motor (Drum Propel) - TM-5-3895-383-24_501
Hydraulic Schematic for the Drum Drive Motor
Flushing Valve (Drum)
Piston Motor (Axle Propel)
Axle Propel Motor Hydraulic Schematic
Flushing Valve (Axle)
Wheel Drive Gearbox - TM-5-3895-383-24_507
Axle (Rear) - TM-5-3895-383-24_508
TrueTrac Differential
Final Drive - TM-5-3895-383-24_510
The parking brake
Testing and Adjusting    Machine Preparation for Troubleshooting
Hydraulic System Pressure Release - TM-5-3895-383-24_513
Propel System Troubleshooting
The   propel   system   engages   very   suddenly
Electrical Circuit For The Propel Brake Interlock
Testing and Adjusting Hydraulic Oil Contamination - Test
Machine Test - TM-5-3895-383-24_518
Piston Pump Relief Valve (Axle Propel and Drum Propel)
Location of Propel Pumps
Pump Synchronization - Test and Adjust
Illustration 67 Propel Pumps
Table 11   Typical Settings For Displacement Screws On The Propel Motors
Table 13   Required Tools
Illustration 72   Charge Relief Valve
Illustration 74   Drum Drive Motor
TrueTrac Differential - Test
Pressure Override Relief Valve - Test and Adjust
Illustration 79    Test For The Pressure Override Relief Valve (POR Valve)
Illustration 80    Drum Drive Motor
Prevent overheating of the hydraulic oil
CHAPTER 11
Important Safety Information - TM-5-3895-383-24_535
Specifications Section Hydraulic Tank
Hydraulic Oil Filter - TM-5-3895-383-24_538
Manifold Valve and Mounting - TM-5-3895-383-24_539
Piston Pump
Test At Half Speed - TM-5-3895-383-24_541
Case pressure
Vibratory Support
3. Rest the spindle on the flange end
Drum Group - TM-5-3895-383-24_545
Eccentric Weight Housing - TM-5-3895-383-24_546
Rheostat (Variable Frequency)
Systems Operation Section - TM-5-3895-383-24_548
Illustration 12    Right Side Of Engine
Vibratory Hydraulic System
Charge oil
Vibratory System    HIGH AMPLITUDE
Hydraulic oil from the pump
Vibratory System   LOW AMPLITUDE
Hydraulic oil
Illustration 19. Vibratory Pump
The swashplate
Illustration 20 Swashplate and Barrel Assembly
Relief Valve (Main)
Main Relief Function
Pump Control
Servo Piston Assembly - TM-5-3895-383-24_562
Variable Frequency Electrical Control
The "P5" low amplitude-minimum frequency potentiometer
Manifold Valve - TM-5-3895-383-24_565
Piston Motor
Case Flushing
Drum Group - TM-5-3895-383-24_568
Eccentric Weight Cross Section (High Amplitude)
Vibratory Electrical System
Component Locations - TM-5-3895-383-24_571
Circuit Operation
Machine Preparation for Troubleshooting - TM-5-3895-383-24_573
Hydraulic System Pressure Release - TM-5-3895-383-24_574
Vibratory System Troubleshooting
Periodic loss of vibration
Hydraulic Oil Contamination - Test - TM-5-3895-383-24_577
Machine Test - TM-5-3895-383-24_578
Vibratory System OFF
Vibratory System ON
Vibratory Pump - TM-5-3895-383-24_581
Low Amplitude - TM-5-3895-383-24_582
Illustration 53   Vibratory Pump
Fixed Frequency and Variable Frequency
Pump Control Neutral - Adjust
Piston Motor Case Drain Flow - Test and Adjust
Fixed Frequency   High Amplitude
Low Amplitude - TM-5-3895-383-24_588
Illustration 61.    Control Console
High Amplitude (Maximum Frequency)
Variable Frequency Electrical Control - Test and Adjust
Illustration 67. Variable Frequency Controller
Illustration 68. . Fabricated Wiring Harness
Illustration 69. Control Console
Illustration 71    Variable Frequency Controller
Vibratory Tachometer - Adjust.
Vibratory Magnetic Sensor - Test and Adjust
5. Electrical resistance
CHAPTER 12
Important Safety Information - TM-5-3895-383-24_601
Hydraulic Tank - TM-5-3895-383-24_603
Hydraulic Oil Filter - TM-5-3895-383-24_604
Manifold Valve and Mounting - TM-5-3895-383-24_605
Steering Pump and Mounting - TM-5-3895-383-24_606
Illustration 5
Hydraulic Cylinder (Steering) - TM-5-3895-383-24_608
Hydraulic Cylinder (Steering) - TM-5-3895-383-24_609
Steering Control - TM-5-3895-383-24_610
Oscillating Hitch
Fan Motor (Radiator Cooling) - TM-5-3895-383-24_612
Systems Operation Section - TM-5-3895-383-24_613
Illustration 12 Left Side of Machine
Illustration 16 Location of Fan Motor
Auxiliary Hydraulic System
Operation in a Right Turn
Gear Pump - TM-5-3895-383-24_618
Metering Pump (Steering) - TM-5-3895-383-24_619
Illustration 20 Spool and Sleeve
Fan Motor (Radiator Cooling) - TM-5-3895-383-24_621
Manifold Valve - TM-5-3895-383-24_622
Machine Preparation for Troubleshooting - TM-5-3895-383-24_623
Hydraulic System Pressure Release - TM-5-3895-383-24_624
Steering System Troubleshooting
Too much force is needed to turn the steering wheel
Illustration 25 Drive Timing of the Metering Pump
Hydraulic Oil Contamination - Test - TM-5-3895-383-24_628
Steering System Pressures
Fan Motor (Radiator Cooling) - Test and Adjust
Illustration 29 Fan Motor
CHAPTER 13
Important Safety Information - TM-5-3895-383-24_634
Specifications Section. Hydraulic Tank
Hydraulic Oil Filter - TM-5-3895-383-24_637
Manifold Valve and Mounting - TM-5-3895-383-24_638
Steering Pump and Mounting - TM-5-3895-383-24_639
Control Valve - TM-5-3895-383-24_640
Hydraulic Cylinder
Systems Operation Section - TM-5-3895-383-24_642
Leveling Blade Hydraulic System
RAISE Position - TM-5-3895-383-24_644
LOWER Position - TM-5-3895-383-24_645
Control Valve - TM-5-3895-383-24_646
Gear Pump - TM-5-3895-383-24_647
Machine Preparation for Troubleshooting - TM-5-3895-383-24_648
Hydraulic System Pressure
Leveling Blade System - TM-5-3895-383-24_650
Hydraulic Oil Contamination - Test - TM-5-3895-383-24_651
Leveling Blade System Pressure - Test
Hydraulic Cylinder (Leveling Blade) - Test
Illustration 22. Blade Cylinder
CHAPTER 14
Important Safety Information - TM-5-3895-383-24_657
Assembly & Installation Of Conventional Duo-Cone Seals
Rubber toric ring
5. Measure dimension
Engine Enclosure
To install the engine enclosure
Bottom Guard
Operators Platform - TM-5-3895-383-24_665
Cab - TM-5-3895-383-24_666
8. Disconnect five electrical connectors
Steering Pump - TM-5-3895-383-24_668
Disassemble & Assemble Steering Pump - TM-5-3895-383-24_669
During the assembly of the steering pump
For assembly of the steering pump
Metering Pump (Steering) - TM-5-3895-383-24_672
Disassemble & Assemble Metering Pump
7. Remove O-ring seal
12. Remove backup ring
O-ring seals
Spool and sleeve assembly
Steering Cylinder
Installation of the steering cylinder
Disassemble & Assemble Steering Cylinder
Vibratory Pump - TM-5-3895-383-24_681
The hydraulic oil tank
Disassemble Vibratory Pump
6. Remove four bolts
Spring force against retaining ring
21. Carefully remove cradle assembly
26. Loosen the jam nut,
32. Remove retaining ring
Assemble Vibratory Pump
During assembly of the cradle assembly
15. Carefully position cradle assembly
O-ring seal
25. Install O-ring seal
33. Install O-ring seal
Propel Pumps
Disassemble Propel Pump
9. Remove two O-ring seals
14. Remove solenoid spool
20. Hold cylinder block assembly
27. Disassemble servo piston assembly
Assemble Propel Pump
3. Install shaft
The Lift-Off Limitation adjustment
c. Place cylinder block assembly
CALCULATION
20. Install O-ring seal
26. Install dowel
32. Install O-ring seal
Pump Drive - TM-5-3895-383-24_709
Disassemble Axle Propel Motor - TM-5-3895-383-24_710
d. Remove O-ring seal
Piston rings
24. Check center pin
32. Install shaft seal
Wheel Drive Gearbox - TM-5-3895-383-24_715
Disassemble & Assemble Wheel Drive Gearbox
6. Install gear
Wheel Assembly
Axle - TM-5-3895-383-24_719
Tools Needed
6. Remove spring
13. Remove two bolts
18. Remove cotter pin
24. Remove lock
31. Use the following procedure
Plug
45. Use a soft jawed   vise
54. Use Tooling
Assemble Axle
3. Lower the temperature of bearing cups
Spacer
g. Planetary gear group
12. Install sun gear
16. Install the brake control rod
The shim
29. Position    wooden    blocks
38. Lower the temperature
47. Position bracket
Bumper & Front Scraper - TM-5-3895-383-24_739
4. Disconnect   three   hose   assemblies
8. Remove the two bolts and hose guard
Drum Support Housing - TM-5-3895-383-24_742
Drum Support Housing - TM-5-3895-383-24_743
7. Attach a lifting strap and Tool (A) to plate
Disassemble & Assemble Drum Support Housing - TM-5-3895-383-24_745
10. Position the drum support housing
Drum Gear Reducer - TM-5-3895-383-24_747
Drum Gear Reducer
4. Attach suitable lifting device to drive plate
Disassemble Drum Gear Reducer - TM-5-3895-383-24_750
6. Remove six steel brake discs
10. Remove   1st   stage   sun   gear
16. Place   the   drum   gear   reducer
20. Remove housing
Assemble Drum Gear Reducer - TM-5-3895-383-24_755
7. Install 225 needle bearings
12. Install first stage sun gear
18. Install O-Ring
Eccentric Weight Housing - TM-5-3895-383-24_759
Disassemble Eccentric Weight Housing
5. Remove six bolts
12. Remove eight bolts
Assemble Eccentric Weight Housing
7. Heat sleeve
13. Install O-ring seal
19. Install two drain plugs
Yoke & Steer Pivot - TM-5-3895-383-24_767
7. Remove the four bolts and top clamp
13. Install Tooling
Lubricate the lip-type seal
25. Remove lock washer
Vibratory Motor - TM-5-3895-383-24_772
Dirt
Assembly of the vibratory motor
Vibratory Motor
Clean all the parts
1. Remove five bolts
7. Put alignment marks on rear cover plate
Damage to the vibratory motor
Drum Propel Motor - TM-5-3895-383-24_780
Disassemble Drum Propel Motor
Disassemble Drum Propel Motor (cont) - TM-5-3895-383-24_782
Disassemble Drum Propel Motor (cont) - TM-5-3895-383-24_783
Disassemble Drum Propel Motor (cont) - TM-5-3895-383-24_784
Disassemble Drum Propel Motor (cont) - TM-5-3895-383-24_785
Disassemble Drum Propel Motor (cont) - TM-5-3895-383-24_786
Shift Valve - TM-5-3895-383-24_787
Disassemble & Assemble Shift Valve
Propel Charge Oil Filter
Vibratory Charge Oil Filter
Return Oil Manifold
Air Conditioner Compressor
Air Conditioner Dryer
Air Conditioner Condenser
ROPS
Cab - TM-5-3895-383-24_796
Disassemble & Assemble Blade
Leveling Blade Control Valve - TM-5-3895-383-24_798
Disassemble & Assemble Leveling Blade
APPENDIX A REFERENCES - TM-5-3895-383-24_800
TECHNICAL BULLETINS - TM-5-3895-383-24_801
APPENDIX B MAINTENANCE ALLOCATION CHART (MAC) - TM-5-3895-383-24_802
MAINTENANCE FUNCTIONS (CONT) - TM-5-3895-383-24_803
EXPLANATION OF COLUMNS IN TOOL AND TEST EQUIPMENT REQUIREMENTS, SECTION III - TM-5-3895-383-24_804
Section II. MAINTENANCE ALLOCATION CHART - TM-5-3895-383-24_805
Section II. MAINTENANCE ALLOCATION CHART (cont)
Section II. MAINTENANCE ALLOCATION CHART (cont) - TM-5-3895-383-24_807
Section II. MAINTENANCE ALLOCATION CHART (cont) - TM-5-3895-383-24_808
Section II. MAINTENANCE ALLOCATION CHART (cont) - TM-5-3895-383-24_809
Section II. MAINTENANCE ALLOCATION CHART (cont) - TM-5-3895-383-24_810
Section II. MAINTENANCE ALLOCATION CHART (cont) - TM-5-3895-383-24_811
Section III. TOOLS AND TEST EQUIPMENT - TM-5-3895-383-24_812
Section IV. REMARKS - TM-5-3895-383-24_813
Section V. FABRICATED TOOLS - TM-5-3895-383-24_814
APPENDIX C SCHEMATICS - TM-5-3895-383-24_815
Figure C-1. Electrical Schematic (Sheet 2 of 16)
Figure C-1. Electrical Schematic (Sheet 3 of 16)
Figure C-1. Electrical Schematic (Sheet 4 of 16)
Figure C-1. Electrical Schematic (Sheet 5 of 16)
Figure C-1. Electrical Schematic (Sheet 6 of 16)
Figure C-1. Electrical Schematic (Sheet 7 of 16)
Figure C-1. Electrical Schematic (Sheet 8 of 16)
Figure C-1. Electrical Schematic (Sheet 9 of 16)
Figure C-1. Electrical Schematic (Sheet 10 of I6)
Figure C-1. Electrical Schematic (Sheet 11 of 16)
Figure C-1. Electrical Schematic (Sheet 12 of 16)
Figure C-1. Electrical Schematic (Sheet 13 of 16)
Figure C-1. Electrical Schema (Sheet 14 of 16)
HARNESS AND WIRE ELECTRICAL SCHEMATIC SYMBOLS
ELECTRICAL SCHEMATIC SYMBOLS AND DEFINITIONS - TM-5-3895-383-24_830
Figure C-2. Hydraulic Schematic (Sheet 1 of 8)
Figure C-2. Hydraulic Schematic (Sheet 2 of 8)
Figure C-2. Hydraulic Schematic (Sheet 3 of 8)
Figure C-2. Hydraulic Schematic (Sheet 4 of 8)
Figure C-2. Hydraulic Schematic (Sheet 5 of 8)
Figure C-2. Hydraulic Schematic (Sheet 6 of 8)
Figure C-2. Hydraulic Schematic (Sheet 7 of 8)
Figure C-2. Hydraulic Schematic (Sheet 8 of 8)

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