TM-5-3895-382-24

Section I. SERVICE UPON RECEIPT - TM-5-3895-382-24_14
Section II. PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
Keep It Clean
SHORTENED MAINTENANCE INSTRUCTIONS
LEAKAGE CLASSIFICATION AND DEFINITION - TM-5-3895-382-24_18
GENERAL LUBRICATION INSTRUCTIONS - TM-5-3895-382-24_19
PMCS TABLE
Unit Maintenance Lubrication Requirements - TM-5-3895-382-24_21
Table 1-1. Unit Preventive Maintenance Checks and Services - TM-5-3895-382-24_22
Table 1-1. Unit Preventive Maintenance Checks and Services - CONT - TM-5-3895-382-24_23
Table 1-1. Unit Preventive Maintenance Checks and Services - CONT - TM-5-3895-382-24_24
Table 1-1. Unit Preventive Maintenance Checks and Services - CONT - TM-5-3895-382-24_25
Table 1-1. Unit Preventive Maintenance Checks and Services - CONT - TM-5-3895-382-24_26
Table 1-1. Unit Preventive Maintenance Checks and Services - CONT - TM-5-3895-382-24_27
Table 1-1. Unit Preventive Maintenance Checks and Services - CONT - TM-5-3895-382-24_28
Table 1-1. Unit Preventive Maintenance Checks and Services - CONT - TM-5-3895-382-24_29
Table 1-1. Unit Preventive Maintenance Checks and Services - CONT - TM-5-3895-382-24_30
Table 1-1. Unit Preventive Maintenance Checks and Services - CONT.
Table 1-2. FIRST 250H PMCS MANDATORY REPLACEMENT PARTS - TM-5-3895-382-24_32
Section III. ADDITIONAL MAINTENANCE INSTRUCTIONS
Torques for Metric Fasteners
General Coolant Information
Coolant Recommendations - TM-5-3895-382-24_36
Coolant/Antifreeze
Long Life Coolant/Antifreeze Cooling System Maintenance
Conventional Antifreeze/Coolant
Acceptable Antifreeze/Coolant
LIQUID SUPPLEMENTAL COOLANT ADDITIVE
Permitted-Water/Supplemental Coolant Additive
Conventional Cooling System Maintenance
Fuel Recommendations
Filterability
Fuel Sulfur
Scheduled Oil Sampling
General Information - TM-5-3895-382-24_48
Commercial Diesel Engine Oils
Caterpillar Direct Injection Diesel Engines
Synthetic Base Stock Oils - TM-5-3895-382-24_51
Hydraulic Oil
Caterpillar Lubricating Grease
Lubricant Viscosities
Maintenance Intervals (Commercial Practice)
Maintenance Intervals (Commercial Practice) (cont)
Circuit Breaker/Fuses
Circuit Breaker
Drum Scrapers
Machines with padded drum
Cutting Edges
Inspect Machine
Seat Belt - TM-5-3895-382-24_63
Remove and Install Air Cleaner Elements
Check Precleaner (If Equipped)
Hydraulic Oil System - TM-5-3895-382-24_66
Check Oil Level
Fuel Tank - TM-5-3895-382-24_68
Water Separator
Back-up Alarm
Light Switch
Check Condition
Oscillating Pins
Blade Cylinder Pivot Points
Steering Cylinder Ends
Drum Gear Reducer - TM-5-3895-382-24_76
Axle Planetaries - TM-5-3895-382-24_77
Drum Support Assembly
Vibratory Bearing Reservoir - TM-5-3895-382-24_79
Hydraulic System - TM-5-3895-382-24_80
Axle Planetaries - TM-5-3895-382-24_81
Engine Valve Lash - TM-5-3895-382-24_82
Scheduled Oil Sampling (S OS)
Engine Oil and Filter(s)
Replace Filter(s)
Fill Crankcase
Belts Inspect/Adjust
Batteries - TM-5-3895-382-24_88
Fuel System - TM-5-3895-382-24_89
Change Water Separator Element
Priming the System
Fuel Tank Cap and Fill Screen
Hydraulic Tank Breather
Blade Cutting Edges
Hydraulic System - TM-5-3895-382-24_95
Drum Gear Reducer - TM-5-3895-382-24_96
Axle Gear Reducer
Axle Differential
Vibratory Bearing Reservoir - TM-5-3895-382-24_99
Steer Pivot
Every 2000 Service Hours or 2 Years
Cooling System - TM-5-3895-382-24_102
Rollover Protective Structure
Maintenance Records
Troubleshooting - TM-5-3895-382-24_105
Reference Materials
CHAPTER 2 Military-Specific Maintenance Instructions - TM-5-3895-382-24_107
BACK-UP ALARM OVERRIDE SWITCH
COLD STARTING AID REPLACEMENT
COLD STARTING AID REPLACEMENT CONT. - TM-5-3895-382-24_110
COLD STARTING AID REPLACEMENT CONT. - TM-5-3895-382-24_111
COLD STARTING AID REPLACEMENT CONT. - TM-5-3895-382-24_112
DECONTAMINATION KIT BRACKET REPLACEMENT - TM-5-3895-382-24_113
DRUM INTERCHANGE (SMOOTH/PAD-FOOT)
DRUM INTERCHANGE (SMOOTH/PAD-FOOT) CONT. - TM-5-3895-382-24_115
DRUM INTERCHANGE (SMOOTH/PAD-FOOT) CONT. - TM-5-3895-382-24_116
DRUM INTERCHANGE (SMOOTH/PAD-FOOT) CONT. - TM-5-3895-382-24_117
DRUM INTERCHANGE (SMOOTH/PAD-FOOT) CONT. - TM-5-3895-382-24_118
DRUM INTERCHANGE (SMOOTH/PAD-FOOT) CONT. - TM-5-3895-382-24_119
DRUM INTERCHANGE (SMOOTH/PAD-FOOT) CONT. - TM-5-3895-382-24_120
DRUM INTERCHANGE (SMOOTH/PAD-FOOT) CONT. - TM-5-3895-382-24_121
DRUM INTERCHANGE (SMOOTH/PAD-FOOT) CONT. - TM-5-3895-382-24_122
DRUM INTERCHANGE (SMOOTH/PAD-FOOT) CONT. - TM-5-3895-382-24_123
DRUM INTERCHANGE (SMOOTH/PAD-FOOT) CONT. - TM-5-3895-382-24_124
DRUM INTERCHANGE (SMOOTH/PAD-FOOT) CONT. - TM-5-3895-382-24_125
ENGINE OIL SAMPLING
ENGINE OIL SAMPLING CONT.
ENGINE OIL SAMPLING VALVE REPLACEMENT
ENGINE OIL SAMPLING VALVE REPLACEMENT CONT.
HANDRAIL REPLACEMENT (TYPE III)
HYDRAULIC OIL SAMPLING
HYDRAULIC OIL SAMPLING (CONT)
HYDRAULIC OIL SAMPLING VALVE REPLACEMENT - TM-5-3895-382-24_133
HYDRAULIC OIL SAMPLING VALVE REPLACEMENT CONT.
LEVELING BLADE REPLACEMENT/REPAIR
LEVELING BLADE REPLACEMENT/REPAIR CONT. - TM-5-3895-382-24_136
LEVELING BLADE REPLACEMENT/REPAIR CONT. - TM-5-3895-382-24_137
LEVELING BLADE REPLACEMENT/REPAIR CONT. - TM-5-3895-382-24_138
LEVELING BLADE REPLACEMENT/REPAIR CONT. - TM-5-3895-382-24_139
LEVELING BLADE REPLACEMENT/REPAIR CONT. - TM-5-3895-382-24_140
NATO RECEPTACLE REPLACEMENT
NATO RECEPTACLE REPLACEMENT (CONT) - TM-5-3895-382-24_142
NATO RECEPTACLE REPLACEMENT (CONT) - TM-5-3895-382-24_143
NATO RECEPTACLE REPLACEMENT (CONT) - TM-5-3895-382-24_144
NATO RECEPTACLE CABLES REPLACEMENT
NATO RECEPTACLE CABLES REPLACEMENT (CONT) - TM-5-3895-382-24_146
NATO RECEPTACLE CABLES REPLACEMENT (CONT) - TM-5-3895-382-24_147
NATO RECEPTACLE CABLES REPLACEMENT (CONT) - TM-5-3895-382-24_148
NATO RECEPTACLE CABLES REPLACEMENT (CONT) - TM-5-3895-382-24_149
MANUAL BRAKE RELEASE HAND PUMP REPLACEMENT
MANUAL BRAKE RELEASE HAND PUMP REPLACEMENT CONT. - TM-5-3895-382-24_151
MANUAL BRAKE RELEASE HAND PUMP REPLACEMENT CONT. - TM-5-3895-382-24_152
MANUAL BRAKE RELEASE NEEDLE VALVE REPLACEMENT
MANUAL BRAKE RELEASE NEEDLE VALVE REPLACEMENT CONT. - TM-5-3895-382-24_154
MANUAL BRAKE RELEASE NEEDLE VALVE REPLACEMENT CONT. - TM-5-3895-382-24_155
PAD-FOOT SHELL INSTALLATION/REMOVAL
PAD-FOOT SHELL INSTALLATION/REMOVAL CONT. - TM-5-3895-382-24_157
PAD-FOOT SHELL INSTALLATION/REMOVAL CONT. - TM-5-3895-382-24_158
PAD-FOOT SHELL INSTALLATION/REMOVAL CONT. - TM-5-3895-382-24_159
PAD-FOOT SHELL INSTALLATION/REMOVAL CONT. - TM-5-3895-382-24_160
PAD-FOOT SHELL INSTALLATION/REMOVAL CONT. - TM-5-3895-382-24_161
PAD-FOOT SHELL INSTALLATION/REMOVAL CONT. - TM-5-3895-382-24_162
RIFLE MOUNTING BRACKET REPLACEMENT - TM-5-3895-382-24_163
SEAT ASSEMBLY REPLACEMENT - TM-5-3895-382-24_164
SEAT SUSPENSION REPAIR - TM-5-3895-382-24_165
SEAT SUSPENSION REPAIR CONT. - TM-5-3895-382-24_166
SEAT SUSPENSION REPAIR CONT. - TM-5-3895-382-24_167
SEAT SUSPENSION REPAIR CONT. - TM-5-3895-382-24_168
SEAT SUSPENSION REPAIR CONT. - TM-5-3895-382-24_169
SEAT SUSPENSION REPAIR CONT. - TM-5-3895-382-24_170
SEAT SUSPENSION REPAIR CONT. - TM-5-3895-382-24_171
SEAT SUSPENSION REPAIR CONT. - TM-5-3895-382-24_172
SEAT SUSPENSION REPAIR CONT. - TM-5-3895-382-24_173
SEAT SUSPENSION REPAIR CONT. - TM-5-3895-382-24_174
SEAT SUSPENSION REPAIR CONT. - TM-5-3895-382-24_175
SEAT SUSPENSION REPAIR CONT. - TM-5-3895-382-24_176
SEAT SUSPENSION REPAIR CONT. - TM-5-3895-382-24_177
STOWAGE BOX REPLACEMENT
CHAPTER 3 Important Safety Information - TM-5-3895-382-24_179
Asbestos Information - TM-5-3895-382-24_180
Specifications Torque Specifications
Important Safety Information - TM-5-3895-382-24_182
Specifications Section General Torque Information
Standard Torque for O-Ring Face Seal Fittings and 37 Degree Flared Fittings
O-Ring Face Seal Fittings - TM-5-3895-382-24_186
Torques for Flared and O-Ring Fittings - TM-5-3895-382-24_187
Air Conditioning Fittings
Tapered Pipe Thread Fittings
Torques for Standard Hose Clamps - Worm Drive Band Type
CHAPTER 5
Important Safety Information - TM-5-3895-382-24_193
Specifications Section
Fuel Injection Pump (Bosch and Stanadyne)
Timing Chart For Fuel Injection Pumps
Type 2 Engines and 7BJ Engines - TM-5-3895-382-24_198
Fuel Injection Pump (Stanadyne)
Service Settings For Fuel Injector Nozzle
Type 2 Engines and 7BJ Engines - TM-5-3895-382-24_201
Service Settings For Fuel Injector Nozzles
Valve Rocker Arms and Lifters - TM-5-3895-382-24_203
Illustration 12 Inlet valves and exhaust valves
Illustration 13 Recess for a valve insert
Illustration 15 Inlet valves and exhaust valves
Type 1 Engines and 9RM Engines - TM-5-3895-382-24_207
Illustration 18 Bolt tightening sequence for the cylinder head
Illustration 20 Positions for measuring the bow of the cylinder head (typical example)
Illustration 22 Bolts, nuts, and components of the cylinder head
Turbocharger - TM-5-3895-382-24_211
Type 1 Engines and 9RM Engines - TM-5-3895-382-24_212
Muffler - TM-5-3895-382-24_213
Engine Oil Filter Base
Engine Oil Pump - TM-5-3895-382-24_215
Engine Oil Pressure
Pressure Cap
Type 2 Engines and 7BJ Engines - TM-5-3895-382-24_218
Piston Cooling Jets (If Equipped)
Crankshaft - TM-5-3895-382-24_220
Crankshaft Seals - TM-5-3895-382-24_221
Type 1 Engines and 9RM Engines - TM-5-3895-382-24_222
Type 2 Engines and 7BJ Engines - TM-5-3895-382-24_223
Turbocharged Engines
Naturally Aspirated Engines
Type 2 Engines and 7BJ Engines - TM-5-3895-382-24_226
Housing (Front)
Flywheel and Flywheel Housing Runout
Flywheel Housing Runout - TM-5-3895-382-24_229
Outside Diameter Runout
Belt Tension Chart - TM-5-3895-382-24_231
Alternator and Regulator
Electric Starting Motor
12 Volt Starting Motor
069-5466 Relay
Systems Operation Testing and Adjusting
Important Safety Information - TM-5-3895-382-24_238
Systems Operation Section - TM-5-3895-382-24_240
Type 2 Engines and 7BJ Engines - TM-5-3895-382-24_241
General Information - TM-5-3895-382-24_242
Engine and Components
Engine Serial Numbers
Type 2 Engines and 7BJ Engines - TM-5-3895-382-24_245
Fuel System - TM-5-3895-382-24_246
Illustration 9 Fuel system components (right side)
Fuel Injector Nozzles For Type 1 Engines and 9RM
Fuel Injection Pump
Fuel Flow
Illustration 13
Fuel Injection Pump (Lucas DP200 Series) On Type 2 Engines and 7BJ
Fuel Injection Pump (Stanadyne) On Type 2 Engines and 7BJ
Cold Start Advance Unit - TM-5-3895-382-24_254
Air Inlet and Exhaust System - TM-5-3895-382-24_255
Cylinder Head And Valves
Cylinder Head And Valves CONT.
Lubrication System - TM-5-3895-382-24_258
Cooling System - TM-5-3895-382-24_259
Electrical System - TM-5-3895-382-24_260
Circuit Breakers
Testing and Adjusting Section
Troubleshooting Fuel Injector Nozzles On A Nozzle Tester
Troubleshooting The Turbocharger
Black Smoke - TM-5-3895-382-24_265
High Consumption of Lubricating Oil
Excessive Lubricating Oil At The Compressor End
Not Enough Lubrication
Damaged Compressor Impeller Of The Turbocharger
Damaged Turbine Rotor
The rotating assembly of the turbocharger does not rotate freely
Worn Bearings, Bearing Bores, and Journals
The turbocharger makes excessive noise
Sludge Or Carbon Deposits In The Bearing Housing
Troubleshooting The Engine
Troubleshooting The Engine CONT.\
Troubleshooting The Engine CONT. - TM-5-3895-382-24_277
Troubleshooting The Engine CONT. - TM-5-3895-382-24_278
Troubleshooting The Engine CONT. - TM-5-3895-382-24_279
Troubleshooting The Engine CONT. - TM-5-3895-382-24_280
Troubleshooting The Engine CONT. - TM-5-3895-382-24_281
Troubleshooting The Engine CONT. - TM-5-3895-382-24_282
Troubleshooting The Engine CONT. - TM-5-3895-382-24_283
Troubleshooting The Engine CONT. - TM-5-3895-382-24_284
Testing and Adjusting - TM-5-3895-382-24_285
Leak Test For The Air Inlet Heater On The Engine
Illustration 26 Fuel transfer pump
Illustration 28 Setting top center compression position
Illustration 29 Fuel injection pump with timing pin (typical example)
Illustration 31 Engine timing gears.
Illustration 34 Engine timing tool from the 9U-6188 Timing Fixture Group
Illustration 37 Engine timing tool from the 9U-6188 Timing Fixture Group
Timing Of The Fuel Injection Pump On Type 2 Engines and 7BJ Engines
Remove Air From The Fuel System
Remove Air From The Fuel System On Type 2 Engines and 7BJ Engines
Illustration 45 Fuel filter and filter assemblies (Stanadyne Fuel System)
Adjustment Of Low Idle And High Idle
Fuel Injector Nozzle Tests
Cleaning Of Fuel Injector Nozzles
Back Leakage Test
Test The Spray Pattern
Illustration 56 Fuel injector nozzles and lines
Pressure Test - TM-5-3895-382-24_303
Fuel Injector Nozzle and Seat Test
Cold Start Advance Unit - TM-5-3895-382-24_305
Air Inlet And Exhaust System - TM-5-3895-382-24_306
Valve Lash
Cylinder Head
Resurfacing The Cylinder Head
Valve Depth Check
Testing The Valve Guides
Testing The Wastegate
Lubrication System - TM-5-3895-382-24_313
Engine Oil Cooler - TM-5-3895-382-24_314
Engine Oil Cooler (cont)
Engine Oil Cooler - TM-5-3895-382-24_316
Cooling System - TM-5-3895-382-24_317
Testing The Cooling System
Test Tools For The Cooling System
Testing The Radiator And Cooling System For Leaks
Cooling System Conditioner
Belt Tension Chart - TM-5-3895-382-24_322
Inspection Of The Cylinder Liner
Height Of The Piston Above The Cylinder Block
Inspection Of Connecting Rods
Piston Pin Bearings
Crankshaft Seals - TM-5-3895-382-24_327
Crankshaft Seals (cont)
Crankshaft rear seal - TM-5-3895-382-24_329
Installation of the crankshaft front seal and wear sleeve
Thrust Washers For The Center Main Bearing
Locations for measuring the face runout of the flywheel housing.
Locations for measuring the bore runout of the flywheel housing
Outside Diameter Check
8T-0900 Ammeter
Battery - TM-5-3895-382-24_336
Starting Motor - TM-5-3895-382-24_337
Diagnosis Procedure
Diagnosis Procedure (cont)
Start Relay Tests
Charging System
Fault Conditions And Possible Causes
Disassembly and Assembly
Important Safety Information - TM-5-3895-382-24_345
Disassembly and Assembly Section
Cylinder and valve location for Type 1 engines and 9RM engines.
Fuel Filter Base - Remove and Install
Typical example.
Fuel Transfer Pump - Remove
Disassemble
Fuel Transfer Pump - Install
Fuel Injection Lines - Remove and Install
Fuel Injection Nozzles - Remove (Type 1 Engines and 9RM Engines)
Fuel Injection Nozzles - Install (Type 1 Engines and 9RM Engines)
Fuel Injection Nozzles- Remove (Type 2 Engines and 7BJ Engines)
Fuel Injection Nozzles- Install (Type 2 Engines and 7BJ Engines)
Fuel Injection Pump - Remove (Type 1 Engines and 9RM Engines)
Fuel Injection Pump - Install (Type 1 Engines and 9RM Engines)
Removal Procedure - TM-5-3895-382-24_360
Typical example - TM-5-3895-382-24_361
Fuel Injection Pump- Install (Type 2 Engines and 7BJ Engines)
Fuel Injection Pump- Install (Type 2 Engines and 7BJ Engines) (cont)
Turbocharger - Remove
Turbocharger - Disassemble
Assembly Procedure
Installation Procedure - TM-5-3895-382-24_367
Removal Procedure - TM-5-3895-382-24_368
Installation Procedure - TM-5-3895-382-24_369
Air   Inlet   Manifold   -   Remove   (Type   1   Engines   and 9RM Engines)
Air Inlet Manifold - Install (Type 1 Engines and 9RM Engines)
Air Inlet Manifold - Install (Type 2 Engines and 7BJ Engines)
Inlet and Exhaust Valve Springs - Remove and Install
Inlet and Exhaust Valves - Remove and Install
Installation Procedure - TM-5-3895-382-24_375
Inlet and Exhaust Valve Guides - Remove and Install
Inlet and Exhaust Valve Seat Inserts - Remove and Install
Engine Oil Filter Base - Remove
Engine Oil Filter Base - Disassemble
Engine Oil Filter Base - Install
Engine Oil Pump - Remove
Engine Oil Pump - Install
Water Pump - Remove
Water   Pump   -   Disassemble   (Type   1   Engines   and 9RM Engines)
Water Pump - Assemble (Type 1 Engines and 9RM Engines)
Water Pump - Assemble (Type 1 Engines and 9RM Engines) (cont)
Water Pump - Install
Typical example of Type and 9RM engines
Water Outlet Manifold - Remove
Water Outlet Manifold - Install
Flywheel - Install
Crankshaft Rear Seal - Remove
Crankshaft Rear Seal - Install - TM-5-3895-382-24_393
Crankshaft Rear Seal - Install - TM-5-3895-382-24_394
Crankshaft Pulley - Remove and Install
Crankshaft Front Seal - Remove
Crankshaft Front Seal - Install
Front Cover - Install
Gear Group (Front) - Remove
Gear Group (Front) - Install
Housing (Front) - Remove
Valve Mechanism Cover - Remove and Install
Aluminum valve cover.
Rocker Shaft and Pushrod - Remove
Rocker Shaft - Assemble
Rocker Shaft and Pushrod - Install
Cylinder Head - Remove
Cylinder Head - Install
Lifter Group - Remove and Install
Camshaft - Remove and Install
Installation Procedure - TM-5-3895-382-24_411
Installation Procedure (cont)
Camshaft Bearings - Remove and Install
Engine Oil Pan - Remove and Install
Cylinder Liner - Remove
Cylinder Liner - Install
Piston Cooling Jets - Remove and Install
Pistons and Connecting Rods - Remove
Pistons and Connecting Rods - Assemble
Pistons and Connecting Rods - Install
Connecting Rod Bearings - Remove
Type B connecting rod.
Connecting Rod Bearings - Install
Crankshaft Main Bearings - Remove
Crankshaft Main Bearings - Install
Crankshaft - Remove
Crankshaft - Install
Crankshaft - Install (cont) - TM-5-3895-382-24_428
Crankshaft - Install (cont) - TM-5-3895-382-24_429
Crankshaft Gear- Remove and Install
Bearing Clearance - Check
V-Belts - Remove and Install
Removal Procedure - TM-5-3895-382-24_433
Electric Starting Motor - Remove and Install
Electric Starting Motor - Remove and Install (cont)
Dipstick Assembly
Disassembly & Assembly - TM-5-3895-382-24_440
Important Safety Information - TM-5-3895-382-24_441
Starter - TM-5-3895-382-24_443
Starter (cont)
Alternator - TM-5-3895-382-24_445
Alternator (cont)
Disassembly & Assembly - TM-5-3895-382-24_447
Important Safety Information - TM-5-3895-382-24_448
Disassembly & Assembly - TM-5-3895-382-24_450
Starter - TM-5-3895-382-24_451
Muffler - TM-5-3895-382-24_452
Disassemble & Assemble Water Separator 1263-017
Disassemble & Assemble Fuel Filter 1261-017
Oil Filter, Oil Filter Base & Oil Cooler
Radiator
Hydraulic Oil Cooler
Engine - TM-5-3895-382-24_458
Engine (cont) - TM-5-3895-382-24_459
Engine (cont) - TM-5-3895-382-24_460
Engine (cont) - TM-5-3895-382-24_461
Engine (cont) - TM-5-3895-382-24_462
Specifications - TM-5-3895-382-24_463
Important Safety Information - TM-5-3895-382-24_464
Tandem Propel Pump
Specifications - TM-5-3895-382-24_467
Pump Servo
Drum Propel Motor - TM-5-3895-382-24_469
Axle Propel Motor - TM-5-3895-382-24_470
Axle Propel Motor (cont)
Final Drive - TM-5-3895-382-24_472
Charge Filter - TM-5-3895-382-24_473
Thermal Bypass Valve
Axle Group
Systems Operation Testing & Adjusting - TM-5-3895-382-24_476
Important Safety Information - TM-5-3895-382-24_477
Propel System - TM-5-3895-382-24_479
Below Operator Platform
Under Hydraulic Oil Tank
Front Of Hydraulic Oil Tank.
Propel Pumps.
Servo Piston Assembly - TM-5-3895-382-24_484
Pump Servo Valves
Drum Propel Motor - TM-5-3895-382-24_486
Drum Propel.]
Motor Flush Valve - TM-5-3895-382-24_488
Axle Propel Motor - TM-5-3895-382-24_489
Axle Motor Servo Control
Motor Flush Valve - TM-5-3895-382-24_491
Propel Brake Interlock Valve
Parking Brake and Speed Shift
Axle Assembly
End Reduction Case
Carrier
No-Spin Differential
Spider and Center Cam.
Operation of No-Spin Differential
Wheel Planetaries
Propel Brake Interlock Electrical Schematic.
Propel Brake Interlock
Propel System in Neutral Position - TM-5-3895-382-24_503
Propel System in Neutral Position - TM-5-3895-382-24_504
Propel Pump in Forward Position
Propel Pump in Forward Position (cont)
Reverse, High Speed With Parking Brake Off
Reverse, High Speed With Parking Brake Off (cont)
Testing and Adjusting - TM-5-3895-382-24_509
Checks During Operation
Checks During Operation (cont) - TM-5-3895-382-24_511
System Tests and Adjustments
Flushing Valve Charge Relief Valve Pressure Test - TM-5-3895-382-24_513
Main Relief Valve Pressure Test - TM-5-3895-382-24_514
Reverse Drive
Servo Pressure Check
Propel Control Linkage Adjustment
Swashplate Neutral Adjustment Procedure - TM-5-3895-382-24_518
Swashplate Neutral Adjustment Procedure (cont)
Propel Pump Synchronization
Thermal Bypass Valve Operational Test
No-Spin Differential Operation Test
Brake Efficiency Check
Propel Motor Case Leakage Test
Propel Motor Flushing Valve Test Procedure
Propel Motor Flushing Valve Test Procedure (cont) - TM-5-3895-382-24_526
Propel Motor Flushing Valve Test Procedure (cont) - TM-5-3895-382-24_527
Specifications - TM-5-3895-382-24_528
Important Safety Information - TM-5-3895-382-24_529
Specifications - TM-5-3895-382-24_531
Vibratory Pump - TM-5-3895-382-24_532
Electrical Displacement Control (EDC) /Servo Piston
Vibratory Motor - TM-5-3895-382-24_534
Vibratory Magnetic Sensor (If Equipped)
Gearbox
Tightening Procedure For Gearbox Spanner Nut
Drum Assembly - TM-5-3895-382-24_538
Systems Operation Testing & Adjusting - TM-5-3895-382-24_539
Important Safety Information - TM-5-3895-382-24_540
Systems Operation - TM-5-3895-382-24_542
Vibrato System Component Location.
Vibratory Pump - TM-5-3895-382-24_544
Vibratory Pump (Swashplate at zero angle) (Typical Example).
Vibratory Pump (Swashplate at maximum angle)(Typical Example)
Servo Piston Assembly - TM-5-3895-382-24_547
Servo Piston Assembly (cont)
Vibratory Pump - TM-5-3895-382-24_549
Vibratory Pump - TM-5-3895-382-24_550
Vibratory Pump.
Servo Piston Assembly/Electrical Displacement Control (EDC)
Flushing Valve
Charge Relief Valve
Vibratory Motor - TM-5-3895-382-24_555
Vibratory Drum Assembly
Eccentric Weight Cross Section (High Amplitude).]
Circuit Functions
Circuit Functions (cont)
Vibratory System ON -HI AMPLITUDE
Vibratory System ON -LOW AMPLITUDE
Vibratory System ON -LOW AMPLITUDE (cont)
Variable Frequency System (If Equipped)
Pump Electrical Displacement Control (EDC)
Pump Electrical Displacement Control (EDC) (cont)
Electrical Circuit (Variable Frequency) (cont) - TM-5-3895-382-24_566
Electrical Circuit (Variable Frequency) (cont) - TM-5-3895-382-24_567
Testing and Adjusting (cont) - TM-5-3895-382-24_568
Checks During Operation (cont) - TM-5-3895-382-24_569
Checks During Operation (cont)
Swashplate Neutral Adjustment Procedure - TM-5-3895-382-24_571
Swashplate Neutral Adjustment Procedure - TM-5-3895-382-24_572
Vibratory Motor Case Leakage Test
Flushing Valve Charge Relief Valve Pressure Test - TM-5-3895-382-24_574
Fuse Compartment (View A-A).
VPM Measurement Tests
Magnetic Sensor Adjustment
Main Relief Valve Pressure Test - TM-5-3895-382-24_578
Low Amplitude - TM-5-3895-382-24_579
Vibratory Pump (Early).
Machines with Variable Frequency
Specifications Systems Operation Testing & Adjusting - TM-5-3895-382-24_582
Important Safety Information - TM-5-3895-382-24_583
Pump
Steering Control Unit (SCU) - TM-5-3895-382-24_586
Steering Pivot and Oscillation Assembly
Systems Operation - TM-5-3895-382-24_588
View Of Left Side Of Machine
Steering Pump - TM-5-3895-382-24_590
Priority Valve Operation
With Steering and Load
Steering Control Unit (SCU) - TM-5-3895-382-24_593
Testing and Adjusting - TM-5-3895-382-24_594
Testing and Adjusting (cont) - TM-5-3895-382-24_595
Steering Control Unit Drive Timing
Steer Pump Priority Flow Test
Steering Pivot Clearance Adjustments
Vertical Steering Pivot Clearance
Oscillation Bearing Clearance - TM-5-3895-382-24_600
Specifications Systems Operation Testing & Adjusting - TM-5-3895-382-24_601
Important Safety Information - TM-5-3895-382-24_602
Specifications - TM-5-3895-382-24_604
Systems Operation - TM-5-3895-382-24_605
Leveling Blade Control Valve - TM-5-3895-382-24_606
HOLD Position
RAISE Position - TM-5-3895-382-24_608
LOWER Position - TM-5-3895-382-24_609
FLOAT Position
Testing and Adjusting - TM-5-3895-382-24_611
Leveling Blade System - TM-5-3895-382-24_612
Leveling Blade Cylinder
Disassembly & Assembly - TM-5-3895-382-24_614
Important Safety Information - TM-5-3895-382-24_615
Disassembly & Assembly - TM-5-3895-382-24_617
Disassembly & Assembly (cont) - TM-5-3895-382-24_618
Disassembly & Assembly (cont) - TM-5-3895-382-24_619
Operators Platform - TM-5-3895-382-24_620
Tilt & Lower Operators Platform 7352-084
Tilt & Lower Operators Platform 7352-084 (cont)
ROPS (Roll-Over Protective Structure)
Hydraulic System Pressure Release - TM-5-3895-382-24_624
Disassemble & Assemble Steering - TM-5-3895-382-24_625
Steering Pump - TM-5-3895-382-24_626
Disassemble & Assemble Steering - TM-5-3895-382-24_627
Disassemble & Assemble Steering Pump - TM-5-3895-382-24_628
Steering Control Unit (SCU) - TM-5-3895-382-24_629
Steering Control Unit (SCU) (cont) - TM-5-3895-382-24_630
Steering Control Unit (SCU) (cont) - TM-5-3895-382-24_631
Steering Control Unit (SCU) (cont) - TM-5-3895-382-24_632
Steering Control Unit (SCU) (cont) - TM-5-3895-382-24_633
Steering Wheel & Steering Column
Bumper & Front Scraper - TM-5-3895-382-24_635
Drum Assembly - TM-5-3895-382-24_636
Drum Assembly (cont) - TM-5-3895-382-24_637
Drum Assembly (cont) - TM-5-3895-382-24_638
Drum Gear Reducer - TM-5-3895-382-24_639
Drum Gear Reducer (cont)
Disassemble Drum Gear Reducer - TM-5-3895-382-24_641
Disassemble Drum Gear Reducer (cont) - TM-5-3895-382-24_642
Disassemble Drum Gear Reducer (cont) - TM-5-3895-382-24_643
Disassemble Drum Gear Reducer (cont)
Assemble Drum Gear Reducer - TM-5-3895-382-24_645
Assemble Drum Gear Reducer (cont) - TM-5-3895-382-24_646
Assemble Drum Gear Reducer (cont) - TM-5-3895-382-24_647
Assemble Drum Gear Reducer (cont) - TM-5-3895-382-24_648
Assemble Drum Gear Reducer (cont) - TM-5-3895-382-24_649
Drum Support Housing - TM-5-3895-382-24_650
Drum Support Housing (cont)
Disassemble & Assemble Drum Support Housing - TM-5-3895-382-24_652
Disassemble & Assemble Drum Support Housing (cont)
Disassemble & Assemble Drum Support Housing (cont)
Disassemble Drum Assembly
Disassemble Drum Assembly (cont)
Assemble Drum Assembly
Assemble Drum Assembly (cont) - TM-5-3895-382-24_658
Assemble Drum Assembly (cont) - TM-5-3895-382-24_659
Yoke & Steer Pivot - TM-5-3895-382-24_660
Oscillation Bearing Clearance - TM-5-3895-382-24_661
Remove & Install Yoke & Steer Pivot
Remove & Install Yoke & Steer Pivot (cont) - TM-5-3895-382-24_663
Remove & Install Yoke & Steer Pivot (cont) - TM-5-3895-382-24_664
Vibratory Motor - TM-5-3895-382-24_665
Disassemble & Assemble Vibratory Motor
Disassemble & Assemble Vibratory Motor (cont) - TM-5-3895-382-24_667
Disassemble & Assemble Vibratory Motor (cont) - TM-5-3895-382-24_668
Drum Propel Motor - TM-5-3895-382-24_669
Disassemble & Assemble Drum
Disassemble & Assemble Drum (cont) - TM-5-3895-382-24_671
Disassemble & Assemble Drum (cont) - TM-5-3895-382-24_672
Disassemble & Assemble Drum (cont) - TM-5-3895-382-24_673
Disassemble & Assemble Drum (cont) - TM-5-3895-382-24_674
Disassemble & Assemble Drum (cont) - TM-5-3895-382-24_675
Disassemble & Assemble Drum (cont) - TM-5-3895-382-24_676
Disassemble & Assemble Drum (cont) - TM-5-3895-382-24_677
Vibratory Flushing Valve
Hydraulic Oil Tank
Hydraulic Oil Tank (cont)
Thermal Bypass Valve
Brake/Shift Valve
Disassemble & Assemble Brake/Shift Valve
Brake Interlock Valve
Disassemble    &    Assemble    Brake    Interlock    Valve
Propel & Vibratory Pumps
Propel & Vibratory Pumps (cont) - TM-5-3895-382-24_687
Propel & Vibratory Pumps (cont) - TM-5-3895-382-24_688
Disassemble and Assemble Vibratory Pump
Disassemble and Assemble Vibratory Pump (cont)
Disassemble and Assemble Vibratory Pump (cont) - TM-5-3895-382-24_691
Disassemble and Assemble Vibratory Pump (cont) - TM-5-3895-382-24_692
Disassemble and Assemble Vibratory Pump (cont)
Pump Drive - TM-5-3895-382-24_694
Hydraulic Oil Filter - TM-5-3895-382-24_695
Wheels & Tire Assemblies
Remove & Install Wheel End Assemblies
Remove & Install Wheel End Assemblies (cont) - TM-5-3895-382-24_698
Remove & Install Wheel End Assemblies (cont) - TM-5-3895-382-24_699
Remove & Install Wheel End Assemblies (cont) - TM-5-3895-382-24_700
Axle Propel Motor - TM-5-3895-382-24_701
Disassemble Axle Propel Motor - TM-5-3895-382-24_702
Disassemble Axle Propel Motor (cont)
Disassemble Axle Propel Motor (cont) - TM-5-3895-382-24_704
Disassemble Axle Propel Motor (cont) - TM-5-3895-382-24_705
Assemble Axle Propel Motor
Assemble Axle Propel Motor (cont) - TM-5-3895-382-24_707
Assemble Axle Propel Motor (cont) - TM-5-3895-382-24_708
Assemble Axle Propel Motor (cont) - TM-5-3895-382-24_709
Assemble Axle Propel Motor (cont) - TM-5-3895-382-24_710
Axle - TM-5-3895-382-24_711
Disassemble & Assemble Axle
Disassemble & Assemble Axle (cont) - TM-5-3895-382-24_713
Disassemble & Assemble Axle (cont) - TM-5-3895-382-24_714
Disassemble & Assemble Axle (cont) - TM-5-3895-382-24_715
Disassemble & Assemble Axle (cont) - TM-5-3895-382-24_716
Disassemble & Assemble Axle (cont) - TM-5-3895-382-24_717
Rear Reduction Case Assembly
Rear Reduction Case Assembly (cont)
Blade
Disassemble & Assemble Blade Cylinder
Leveling Blade Control Valve - TM-5-3895-382-24_722
Disassemble & Assemble Leveling Blade Control Valve
APPENDIX A REFERENCES - TM-5-3895-382-24_724
TECHNICAL BULLETINS - TM-5-3895-382-24_725
APPENDIX B MAINTENANCE ALLOCATION CHART (MAC) - TM-5-3895-382-24_726
MAINTENANCE FUNCTIONS (CONT) - TM-5-3895-382-24_727
EXPLANATION OF COLUMNS IN TOOL AND TEST EQUIPMENT REQUIREMENTS, SECTION III - TM-5-3895-382-24_728
Section II. MAINTENANCE ALLOCATION CHART - TM-5-3895-382-24_729
Section II. MAINTENANCE ALLOCATION CHART - TM-5-3895-382-24_730
Section II. MAINTENANCE ALLOCATION CHART - TM-5-3895-382-24_731
Section II. MAINTENANCE ALLOCATION CHART - TM-5-3895-382-24_732
Section II. MAINTENANCE ALLOCATION CHART - TM-5-3895-382-24_733
Section II. MAINTENANCE ALLOCATION CHART - TM-5-3895-382-24_734
Section II. MAINTENANCE ALLOCATION CHART - TM-5-3895-382-24_735
Section III. TOOLS AND TEST EQUIPMENT - TM-5-3895-382-24_736
Section IV. REMARKS - TM-5-3895-382-24_737
Section V. FABRICATED TOOLS - TM-5-3895-382-24_738
Figure B-3. Support Assembly, Shaft
APPENDIX C SCHEMATICS - TM-5-3895-382-24_740
Figure C-1. Electrical Schematic (Sheet 2 of 9)
Figure C-1. Electrical Schematic (Sheet 3 of 9)
Figure C-1. Electrical Schematic (Sheet 4 of 9)
Figure C-1. Electrical Schematic (Sheet 5 of 9)
Figure C-1. Electrical Schematic (Sheet 6 of 9)
Figure C-1. Electrical Schematic (Sheet 7 of 9)
ELECTRICAL SCHEMATIC SYMBOLS AND DEFINITIONS - TM-5-3895-382-24_747
ELECTRICAL SCHEMATIC SYMBOLS AND DEFINITIONS - TM-5-3895-382-24_748
Figure C-2. Hydraulic Schematic (Sheet 1 of 7)
Figure C-2. Hydraulic Schematic (Sheet 2 of 7)
Figure C-2. Hydraulic Schematic (Sheet 3 of 7)
Figure C-2. Hydraulic Schematic (Sheet 4 of 7)
Figure C-2. Hydraulic Schematic (Sheet 5 of 7)
Figure C-2. Hydraulic Schematic (Sheet 6 of 7)
Figure C-2. Hydraulic Schematic (Sheet 7 of 7)

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