TM 5-3895-379-23
FUEL LINES AND FITTINGS REPLACEMENT (CB534B) - CONTINUED
0029 00
FUEL LINES AND FITTINGS REMOVAL
CAUTION
Wipe area clean around all fuel connections to be opened during removal. Cap lines and plug openings after
removing lines. Contamination of fuel system could result in premature failure.
NOTE
When removing fuel shut-off valve, fuel drain valve or fuel return lines, drain fuel side of tank com-
pletely (WP 0037 00). Capacity of fuel tank is 55 gal. (208 l).
Use container to catch any fuel that may drain from system. Dispose of fuel IAW local policy and ordi-
nances.
1.
Turn two fuel shut-off valves (1) to OFF position (WP 0028 00).
2.
Remove three bolts (2), three plates (3) and six block clamps (4).
3.
Remove bolt (5), two washers (6) and nut (7) from loop clamp (8).
4.
Disconnect hose (9) and hose (10) from two elbows (11) and remove O-rings (12). Discard O-rings.
5.
Remove two elbows (11) and two valves (1) from fuel tank (13).
6.
Disconnect hose (10) from connector (14) and remove O-ring (12). Discard O-ring.
7.
Remove connector (14) and tube (15) from secondary water separator (16).
8.
Remove loop clamp (8) from hose (10).
9.
Disconnect hose (9) from adapter (17).
10.
Remove O-ring (12) and preformed packing (18). Discard O-ring and preformed packing.
11.
Disconnect hose (19) from adapter (17) at primary water separator (20).
12.
Remove O-ring (12) and preformed packing (18). Discard O-ring and preformed packing.
13.
Disconnect hose (19) from adapter (17) at fuel pump (21).
14.
Remove O-ring (12) and preformed packing (18). Discard O-ring and preformed packing.
15.
Remove and inspect hoses (9, 10 and 19).
FUEL LINES AND FITTINGS INSTALLATION
1.
Install new O-ring (12) and new preformed packing (18) on adapter (17).
2.
Connect adapter (17) to hose (19) and fuel pump (21).
3.
Install new O-ring (12) and new preformed packing (18).
4.
Connect adapter (17) to hose (19) and primary water separator (20).
5.
Install new O-ring (12) and new preformed packing (18).
6.
Connect hose (9) to adapter (17) and install hose (9).
7.
Install loop clamp (8) to hose (10).
8.
Install connector (14) and tube (15) to secondary water separator (16).
9.
Connect hose (10) from connector (14) and install new O-ring (12).
10.
Install two elbows (11) and two valves (1) to fuel tank (13).
11.
Connect hose (9) and hose (10) to two elbows (11) and install new O-rings (12).
12.
Install bolt (5), two washers (6) and nut (7) to loop clamp (8).
0029 00-2
