CHAPTER 1 INTRODUCTION
Section II. DESCRIPTION AND DATA
Figure 1. Road roller, right front view.
Figure 2. Road roller, left rear view.
Section II. DESCRIPTION AND DATA - Continued
Figure 3. Engine, right front view.
Figure 4. Engine, left rear view.
Figure 5. Identification plates.
Figure 5. Identification plates. - Continued
Differences in Models
Tabulated Data
Tabulated Data - Continued
Figure 6. Road roller dimensions .
CHAPTER 2 OPERATING INSTRUCTIONS
Section I. SERVICE UPON RECEIPT OF EQUIPMENT
Figure 8. Construction of improvised ramp.
Figure 9. Construction of spanning platform.
Section I. SERVICE UPON RECEIPT OF EQUIPMENT - Continued
Section I. SERVICE UPON RECEIPT OF EQUIPMENT - Continued
Section II. CONTROLS AND INSTRUMENTS
Figure 10. Road roller, top view.
Figure 11. Instrument panel
Battery Charging Ammeter
Section III. OPERATION UNDER USUAL CONDITIONS
Figure 12. Side view showing cranking handle.
Operating Details
Operating on Bituminous-Concrete and Sheet-Asphalt Pavements
Handling on the Paving Job
Figure 13. Fire extinguisher.
Figure 14. Top of fire extinguisher.
Section V. OPERATION UNDER UNUSUAL CONDITIONS
Table I. Guide for the Initial Preparation of Antifreeze Solutions
Operation Under Dusty or Sandy Conditions
Operation in Rain, Snow, or Sleet
Operation in Humid Climates
CHAPTER 3 ORGANIZATIONAL MAINTENANCE INSTRUCTIONS
Figure 15. Lubrication order-LO 5-1185.
Figure 15. Lubrication order-LO 5-1185. - Continued
Figure 15. Lubrication order-LO 5-1185. - Continued
Figure 15. Lubrication order-LO 5-1185. - Continued
Figure 15. Lubrication order-LO 5-1185. - Continued
Figure 15. Lubrication order-LO 5-1185. - Continued
Figure 15. Lubrication order-LO 5-1185. - Continued
Painting
Section III. PREVENTIVE MAINTENANCE SERVICES
Operator Maintenance
Operator Maintenance - Continued
Maintenance and Safety Precautions
Organizational Maintenance
ENGINE AND ACCESSORIES
FUEL SYSTEM
ELECTRICAL SYSTEM
FRAME AND MOUNTINGS
DRIVE SYSTEM
MISCELLANEOUS ITEMS
Section IV. TROUBLESHOOTING
Engine Misses or Operates Erratically
Engine Knocks or Pings
Engine Backfires
Engine Lacks Power
Magneto Fails to Spark
Ammeter Shows Discharge With Engine Running
Steering lever Fails to Move the Roller in Desired Direction
Master Clutch Engagement Becomes Rough
Sprinkler Pedals Fail
Section V. RADIO SUPPRESSION
Testing Suppression System
Figure 16. Suppression components.
Section VI. FUEL SYSTEM
Figure 17. Fuel system components.
Figure 18. Fuel filter disassembled.
Fuel Line
Air Cleaner
Figure 19. Air cleaner disassembled.
Figure 20. Carburetor removal.
Carburetor
Figure 21. Carburetor adjustment.
Figure 22. Carburetor control rod adjustment.
Governor
Figure 23. Governor mounting and adjustment points.
Figure 24. Fuel tank disassembled.
Fuel Tank
Section VII. ELECTRICAL SYSTEM
Figure 25. Practical wiring diagram.
Table III. Electrolyte Freezing Points
Table IV. Specific Gravity Temperature Corrections
Figure 26. Batteries and cables.
Battery Generator
Figure 27. Generator, sectional view.
Figure 28. Generator removal points.
Battery Generator - Continued
Voltage Regulator
Figure 29. Voltage regulator removal points.
Figure 30. Starting motor, sectional view.
Figure 31. Starting motor removal points.
Figure 32. Magnetic switch, end and sectional view.
Magneto
Figure 33. Magneto, sectional view.
Figure 34. Magneto removal points.
Magneto - Continued
Figure 35. Magneto.
Figure 36. Spark plug and cables disassembled.
Spark Plugs
Table V. Length of the Ignition and Shielded Cables.
Instrument Panel
Figure 37. Instrument panel, rear view.
Instrument Panel - Continued
Figure 38. Hourmeter removal points.
Section VIII. ENGINE LUBRICATION SYSTEM
Figure 39. Oil filter disassembled.
Figure 39. Oil filter disassembled. - Continued
Oil Lines
Oil Pressure Transmitter
Figure 40. Oil pan disassembled.
Figure 40. Oil pan disassembled. - Continued
Oil Pan
Figure 41. Oil seal installation.
Draining and Cleaning Cooling System
Radiator (fig. 42)
Figure 42. Radiator assembly, rear view
Figure 43. Radiator removal.
Figure 44. Radiator disassembled.
Radiator - Continued
Water Pump and Fan (fig. 45)
Figure 45. Water pump removal points.
Section X. INTAKE AND EXHAUST SYSTEM
Figure 46. Intake and exhaust manifolds disassembled.
Intake and Exhaust Manifold (fig. 46)
Exhaust Pipe and Muffler (fig. 47)
Figure 47. Exhaust pipe and muffler disassembled.
Section XI. CYLINDER HEAD AND VALVES
Cylinder Head (fig. 48)
Figure 48. Cylinder head and engine block disassembled.
Figure 49. Tightening cylinder head screws.
Figure 50. Valve chamber cover and fuel pump cover disassembled.
Figure 51. Valve-tappet clearance adjustment.
Figure 52. Valve removal.
Figure 53. Exhaust and intake valves and tappets disassembled.
Figure 53. Exhaust and intake valves and tappets disassembled. - Continued
Valves and Tappets
Figure 54. Compression testing.
Section XII. MASTER, FORWARD AND REVERSE CLUTCHES
Master Clutch Linkage (fig. 57)
Figure 55. Master clutch, sectional view.
Figure 55. Master clutch, sectional view. - Continued
Figure 56. Master clutch.
Figure 57. Master clutch linkage disassembled.
Figure 58. Forward and rever8e clutch, sectional view.
Figure 59. Forward and reverse clutch linkage disassembled.
Forward and Reverse Clutches
Figure 60. Clutch yoke and cone collar disassembled.
Section XIII. TRANSMISSION
First Countershaft Pinion
Figure 61. Transmission, sectional for view.
Figure 61. Transmission, sectional for view. - Continued
Figure 62. Gear shifting linkage disassembled.
Section XIV. BRAKING SYSTEM
Figure 63. Brake linkage disassembled.
Brake Linkage (fig. 63)
Brake Linkage - Continued
Brake Linkage - Continued
Figure 64. Hydraulic pump drive.
Hydraulic Pump (fig. 64)
Figure 65. Hydraulic pump.
Figure 66. Hydraulic steering cylinder mounting.
Steering Cylinder Packing (fig. 67)
Figure 67. Hydraulic steering cylinder.
Figure 68. Hydraulic oil tank disassembled.
Figure 68. Hydraulic oil tank disassembled. - Continued
Hydraulic Operating Valve
Figure 69. Operating valve, sectional view.
Figure 70. Regulator valve, sectional view.
Section XVI. FRAME ASSEMBLY
Figure 71. Road roller frame.
Braces and Brackets
Figure 72. Compression roll housing and doors disassembled.
Figure 72. Compression roll housing and doors disassembled. - Continued
Compression Roll Housing
Compression Roll Housing - Continued
Operator's Seat Assembly
Steering Roll Housing Dust Shield
Figure 73. Operator's seat disassembled.
Figure 73. Operator's seat disassembled. - Continued
Figure 74. Top cover and operator's platform disassembled.
Steering Roll Top Cover
Figure 75. Steering roll scrapers disassembled.
Figure 75. Steering roll scrapers disassembled. - Continued
Figure 76. Compression roll scrapers disassembled.
Figure 77. Engine cranking unit.
Section XVIII. SPRINKLER SYSTEM
Sprinkler Tank and Pipes
Figure 78. Sprinkler and fuel tanks, bottom view.
Figure 78. Sprinkler and fuel tanks, bottom view. - Continued
Figure 79. Steering roll sprinkler mat disassembled.
Steering Roll Sprinkler Mat
Figure 80. Compression roller sprinkler mat disassembled.
Compression Roll Sprinkler Mat
CHAPTER 4 FIELD AND DEPOT MAINTENANCE
Table VI. Field and Depot Maintenance Tools and Equipment
Figure 81. Engine removal.
Engine Installation
Valve Guides
Valve Seats
Connecting Rod and Piston
Connecting Rod and Piston - Continued
Figure 82. Crankshaft, piston, connecting rod, and flywheel disassembled.
Figure 82. Crankshaft, piston, connecting rod, and flywheel disassembled. - Continued
Figure 83. Connecting rod cap removal.
Figure 84. Piston ring removal.
Figure 85. Piston pin fitting.
Connecting Rod and Piston - Continued
Figure 86. Piston installation.
Flywheel and Flywheel Gear
Figure 87. Checking connecting rod side clearance.
Figure 88. Flywheel and flywheel gear.
Crankshaft and Bearings
Figure 89. Fan drive pulley removal.
Figure 90. Crankshaft removal.
Crankshaft and Bearings - Continued
Crankshaft and Bearings - Continued
Figure 91. Checking crankshaft end play.
Cylinder Block
Camshaft and Cam Gear
Figure 92. Timing gear cover disassembled.
Figure 93. Camshaft gear removal.
Figure 94. Camshaft disassembled.
Figure 94. Camshaft disassembled. - Continued
Camshaft and Cam Gear - Continued
Figure 95. Timing marks.
Water Pump Assembly (fig. 96)
Figure 96. Water pump disassembled.
Radiator Assembly (fig. 44)
Section V. FUEL SYSTEM
Figure 97. Carburetor throttle disassembled.
Figure 97. Carburetor throttle disassembled. - Continued
Figure 98. Carburetor fuel bowl disassembled.
Figure 98. Carburetor fuel bowl disassembled. - Continued
Figure 99. Carburetor choke disassembled.
Carburetor: Inspection and Repair
Carburetor: Reassembly
Carburetor - Continued
Carburetor - Continued
Governor (fig. 100)
Figure 100. Governor disassembled.
Figure 100. Governor disassembled. - Continued
Governor - Continued
Section VI. ENGINE ELECTRICAL SYSTEM
Figure 101. Magneto end cap disassembled.
Figure 101. Magneto end cap disassembled. - Continued
Figure 102. Magneto drive end frame disassembled.
Figure 102. Magneto drive end frame disassembled. - Continued
Magneto: Inspection and Repair
Magneto: Reassembly
Battery Charging Generator
Battery Charging Generator: Inspection and Repair
Figure 103. Battery charging generator disassembled.
Figure 103. Battery charging generator disassembled. - Continued
Figure 104. Turning commutator down.
Figure 105. Measuring commutator out of round.
Figure 107. Samples of good and bad undercutting.
Figure 109. Testing armature for grounds.
Figure 110. Testing armature for short circuit on growler.
Figure 111. Testing field windings for grounds.
Battery Charging Generator - Continued
Voltage Regulator
Figure 112. Voltage regulator.
Figure 113. Checking closing voltage on cutout relay.
Voltage Regulator - Continued
Starting Motor
Figure 114. Starting motor disassembled.
Figure 114. Starting motor disassembled. - Continued
Starting Motor - Continued
Starting Motor - Continued
Figure 115. Magnetic switch disassembled.
Magnetic Switch
Section VII. ENGINE LUBRICATION SYSTEM
Oil Pump
Figure 116. Oil pump disassembled.
Figure 116. Oil pump disassembled. - Continued
Figure 117. Oil pressure relief valve disassembled.
Master Clutch
Figure 118. Master clutch disassembled.
Figure 118. Master clutch disassembled. - Continued
Master Clutch - Continued
Forward and Reverse Clutch
Figure 119. Forward and reverse clutch disassembled.
Figure 119. Forward and reverse clutch disassembled. - Continued
Transmission Case
Figure 120. Transmission and first countershaft.
Transmission Case - Continued
Transmission Cover
Figure 121. Gear shift fork disassembled.
'Microsoft Word - 33479.doc' by LOGSA - Page 306 of 449
Gearshift Fork
Forward and Reverse Clutch Shaft
Figure 122. Forward and reverse clutch shaft disassembled.
Figure 122. Forward and reverse clutch shaft disassembled. - Continued
Forward and Reverse Clutch Shaft - Continued
Forward and Reverse Clutch Shaft - Continued
First Countershaft Bearing Tube
Figure 123. First countershaft bearing tube disassembled.
First Countershaft Bearing Tube - Continued
First Countershaft
Figure 124. First countershaft disassembled.
Figure 124. First countershaft disassembled. - Continued
First Countershaft - Continued
Master Clutch Shaft
Figure 125. Master clutch shaft disassembled.
Figure 125. Master clutch shaft disassembled. - Continued
Master Clutch Shaft - Continued
Second Countershaft and Brake
Figure 126. First and second countershaft mounting.
Figure 126. First and second countershaft mounting. - Continued
Figure 127. Second countershaft and brake disassembled.
Second Countershaft and Brake - Continued
Section IX. STEERING SYSTEM
Hydraulic Pump
Figure 128. Hydraulic pump disassembled.
Figure 128. Hydraulic pump disassembled. - Continued
Hydraulic Pump - Continued
Hydraulic Steering Cylinder
Figure 129. Hydraulic steering cylinder disassembled.
Figure 129. Hydraulic steering cylinder disassembled. - Continued
Hydraulic Steering Cylinder - Continued
Hydraulic Operating Valve
Figure 130. Hydraulic operating valve disassembled.
Figure 130. Hydraulic operating valve disassembled. - Continued
Hydraulic Operating Valve - Continued
Hydraulic Operating Valve - Continued
Steering Yoke and Roll
KingpiKingpin: Removal
Figure 131. Steering yoke and kingpin mounting.
Figure 131. Steering yoke and kingpin mounting. - Continued
Figure 132. Kingpin disassembled.
Figure 132. Kingpin disassembled.
Kingpin: Inspection and Repair
Section X. FRAME ASSEMBLY
Section XI. ROLLS
Steering Roll
Figure 133. Steering roll axle shaft disassembled.
Compression Roll
Figure 134. Compression roll mounting.
Figure 134. Compression roll mounting. - Continued
Compression Roll - Continued
Compression Roll - Continued
Figure 135. Compression roll axle shaft disassembled.
Figure 135. Compression roll axle shaft disassembled. - Continued
Section XII. ENGINEERING DATA
Section XII. ENGINEERING DATA - Continued
Section XII. ENGINEERING DATA - Continued
Section XII. ENGINEERING DATA - Continued
Section XII. ENGINEERING DATA - Continued
Section XII. ENGINEERING DATA - Continued
Section XII. ENGINEERING DATA - Continued
Section XII. ENGINEERING DATA - Continued
Section XII. ENGINEERING DATA - Continued
Section XII. ENGINEERING DATA - Continued
CHAPTER 5 SHIPMENT, LIMITED STORAGE, AND DEMOLITION TO PREVENT ENEMY USE
Section II. DEMOLITION OF THE ROAD ROLLER TO PREVENT ENEMY USE
Preferred Demolition Methods
Figure 136. Placement of charges.
Other Demolition Methods
REFERENCES
IDENTIFICATION OF REPLACEABLE PARTS
Section I. STANDARD HARDWARE
Section I. STANDARD HARDWARE - Continued
Section I. STANDARD HARDWARE - Continued
Section I. STANDARD HARDWARE - Continued
Section I. STANDARD HARDWARE - Continued
Section I. STANDARD HARDWARE - Continued
Section I. STANDARD HARDWARE - Continued
Section I. STANDARD HARDWARE - Continued
Section I. STANDARD HARDWARE - Continued
Section I. STANDARD HARDWARE - Continued
Section I. STANDARD HARDWARE - Continued
Section I. STANDARD HARDWARE - Continued
Section I. STANDARD HARDWARE - Continued
Section I. STANDARD HARDWARE - Continued
Section II. REPLACEABLE PARTS LIST
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Figure 137. On-equipment tools.
ON-EQUIPMENT TOOLS
ON-EQUIPMENT TOOLS - Continued
ON-EQUIPMENT TOOLS - Continued
Section II. DESCRIPTION AND DATA
Figure 1. Road roller, right front view.
Figure 2. Road roller, left rear view.
Section II. DESCRIPTION AND DATA - Continued
Figure 3. Engine, right front view.
Figure 4. Engine, left rear view.
Figure 5. Identification plates.
Figure 5. Identification plates. - Continued
Differences in Models
Tabulated Data
Tabulated Data - Continued
Figure 6. Road roller dimensions .
CHAPTER 2 OPERATING INSTRUCTIONS
Section I. SERVICE UPON RECEIPT OF EQUIPMENT
Figure 8. Construction of improvised ramp.
Figure 9. Construction of spanning platform.
Section I. SERVICE UPON RECEIPT OF EQUIPMENT - Continued
Section I. SERVICE UPON RECEIPT OF EQUIPMENT - Continued
Section II. CONTROLS AND INSTRUMENTS
Figure 10. Road roller, top view.
Figure 11. Instrument panel
Battery Charging Ammeter
Section III. OPERATION UNDER USUAL CONDITIONS
Figure 12. Side view showing cranking handle.
Operating Details
Operating on Bituminous-Concrete and Sheet-Asphalt Pavements
Handling on the Paving Job
Figure 13. Fire extinguisher.
Figure 14. Top of fire extinguisher.
Section V. OPERATION UNDER UNUSUAL CONDITIONS
Table I. Guide for the Initial Preparation of Antifreeze Solutions
Operation Under Dusty or Sandy Conditions
Operation in Rain, Snow, or Sleet
Operation in Humid Climates
CHAPTER 3 ORGANIZATIONAL MAINTENANCE INSTRUCTIONS
Figure 15. Lubrication order-LO 5-1185.
Figure 15. Lubrication order-LO 5-1185. - Continued
Figure 15. Lubrication order-LO 5-1185. - Continued
Figure 15. Lubrication order-LO 5-1185. - Continued
Figure 15. Lubrication order-LO 5-1185. - Continued
Figure 15. Lubrication order-LO 5-1185. - Continued
Figure 15. Lubrication order-LO 5-1185. - Continued
Painting
Section III. PREVENTIVE MAINTENANCE SERVICES
Operator Maintenance
Operator Maintenance - Continued
Maintenance and Safety Precautions
Organizational Maintenance
ENGINE AND ACCESSORIES
FUEL SYSTEM
ELECTRICAL SYSTEM
FRAME AND MOUNTINGS
DRIVE SYSTEM
MISCELLANEOUS ITEMS
Section IV. TROUBLESHOOTING
Engine Misses or Operates Erratically
Engine Knocks or Pings
Engine Backfires
Engine Lacks Power
Magneto Fails to Spark
Ammeter Shows Discharge With Engine Running
Steering lever Fails to Move the Roller in Desired Direction
Master Clutch Engagement Becomes Rough
Sprinkler Pedals Fail
Section V. RADIO SUPPRESSION
Testing Suppression System
Figure 16. Suppression components.
Section VI. FUEL SYSTEM
Figure 17. Fuel system components.
Figure 18. Fuel filter disassembled.
Fuel Line
Air Cleaner
Figure 19. Air cleaner disassembled.
Figure 20. Carburetor removal.
Carburetor
Figure 21. Carburetor adjustment.
Figure 22. Carburetor control rod adjustment.
Governor
Figure 23. Governor mounting and adjustment points.
Figure 24. Fuel tank disassembled.
Fuel Tank
Section VII. ELECTRICAL SYSTEM
Figure 25. Practical wiring diagram.
Table III. Electrolyte Freezing Points
Table IV. Specific Gravity Temperature Corrections
Figure 26. Batteries and cables.
Battery Generator
Figure 27. Generator, sectional view.
Figure 28. Generator removal points.
Battery Generator - Continued
Voltage Regulator
Figure 29. Voltage regulator removal points.
Figure 30. Starting motor, sectional view.
Figure 31. Starting motor removal points.
Figure 32. Magnetic switch, end and sectional view.
Magneto
Figure 33. Magneto, sectional view.
Figure 34. Magneto removal points.
Magneto - Continued
Figure 35. Magneto.
Figure 36. Spark plug and cables disassembled.
Spark Plugs
Table V. Length of the Ignition and Shielded Cables.
Instrument Panel
Figure 37. Instrument panel, rear view.
Instrument Panel - Continued
Figure 38. Hourmeter removal points.
Section VIII. ENGINE LUBRICATION SYSTEM
Figure 39. Oil filter disassembled.
Figure 39. Oil filter disassembled. - Continued
Oil Lines
Oil Pressure Transmitter
Figure 40. Oil pan disassembled.
Figure 40. Oil pan disassembled. - Continued
Oil Pan
Figure 41. Oil seal installation.
Draining and Cleaning Cooling System
Radiator (fig. 42)
Figure 42. Radiator assembly, rear view
Figure 43. Radiator removal.
Figure 44. Radiator disassembled.
Radiator - Continued
Water Pump and Fan (fig. 45)
Figure 45. Water pump removal points.
Section X. INTAKE AND EXHAUST SYSTEM
Figure 46. Intake and exhaust manifolds disassembled.
Intake and Exhaust Manifold (fig. 46)
Exhaust Pipe and Muffler (fig. 47)
Figure 47. Exhaust pipe and muffler disassembled.
Section XI. CYLINDER HEAD AND VALVES
Cylinder Head (fig. 48)
Figure 48. Cylinder head and engine block disassembled.
Figure 49. Tightening cylinder head screws.
Figure 50. Valve chamber cover and fuel pump cover disassembled.
Figure 51. Valve-tappet clearance adjustment.
Figure 52. Valve removal.
Figure 53. Exhaust and intake valves and tappets disassembled.
Figure 53. Exhaust and intake valves and tappets disassembled. - Continued
Valves and Tappets
Figure 54. Compression testing.
Section XII. MASTER, FORWARD AND REVERSE CLUTCHES
Master Clutch Linkage (fig. 57)
Figure 55. Master clutch, sectional view.
Figure 55. Master clutch, sectional view. - Continued
Figure 56. Master clutch.
Figure 57. Master clutch linkage disassembled.
Figure 58. Forward and rever8e clutch, sectional view.
Figure 59. Forward and reverse clutch linkage disassembled.
Forward and Reverse Clutches
Figure 60. Clutch yoke and cone collar disassembled.
Section XIII. TRANSMISSION
First Countershaft Pinion
Figure 61. Transmission, sectional for view.
Figure 61. Transmission, sectional for view. - Continued
Figure 62. Gear shifting linkage disassembled.
Section XIV. BRAKING SYSTEM
Figure 63. Brake linkage disassembled.
Brake Linkage (fig. 63)
Brake Linkage - Continued
Brake Linkage - Continued
Figure 64. Hydraulic pump drive.
Hydraulic Pump (fig. 64)
Figure 65. Hydraulic pump.
Figure 66. Hydraulic steering cylinder mounting.
Steering Cylinder Packing (fig. 67)
Figure 67. Hydraulic steering cylinder.
Figure 68. Hydraulic oil tank disassembled.
Figure 68. Hydraulic oil tank disassembled. - Continued
Hydraulic Operating Valve
Figure 69. Operating valve, sectional view.
Figure 70. Regulator valve, sectional view.
Section XVI. FRAME ASSEMBLY
Figure 71. Road roller frame.
Braces and Brackets
Figure 72. Compression roll housing and doors disassembled.
Figure 72. Compression roll housing and doors disassembled. - Continued
Compression Roll Housing
Compression Roll Housing - Continued
Operator's Seat Assembly
Steering Roll Housing Dust Shield
Figure 73. Operator's seat disassembled.
Figure 73. Operator's seat disassembled. - Continued
Figure 74. Top cover and operator's platform disassembled.
Steering Roll Top Cover
Figure 75. Steering roll scrapers disassembled.
Figure 75. Steering roll scrapers disassembled. - Continued
Figure 76. Compression roll scrapers disassembled.
Figure 77. Engine cranking unit.
Section XVIII. SPRINKLER SYSTEM
Sprinkler Tank and Pipes
Figure 78. Sprinkler and fuel tanks, bottom view.
Figure 78. Sprinkler and fuel tanks, bottom view. - Continued
Figure 79. Steering roll sprinkler mat disassembled.
Steering Roll Sprinkler Mat
Figure 80. Compression roller sprinkler mat disassembled.
Compression Roll Sprinkler Mat
CHAPTER 4 FIELD AND DEPOT MAINTENANCE
Table VI. Field and Depot Maintenance Tools and Equipment
Figure 81. Engine removal.
Engine Installation
Valve Guides
Valve Seats
Connecting Rod and Piston
Connecting Rod and Piston - Continued
Figure 82. Crankshaft, piston, connecting rod, and flywheel disassembled.
Figure 82. Crankshaft, piston, connecting rod, and flywheel disassembled. - Continued
Figure 83. Connecting rod cap removal.
Figure 84. Piston ring removal.
Figure 85. Piston pin fitting.
Connecting Rod and Piston - Continued
Figure 86. Piston installation.
Flywheel and Flywheel Gear
Figure 87. Checking connecting rod side clearance.
Figure 88. Flywheel and flywheel gear.
Crankshaft and Bearings
Figure 89. Fan drive pulley removal.
Figure 90. Crankshaft removal.
Crankshaft and Bearings - Continued
Crankshaft and Bearings - Continued
Figure 91. Checking crankshaft end play.
Cylinder Block
Camshaft and Cam Gear
Figure 92. Timing gear cover disassembled.
Figure 93. Camshaft gear removal.
Figure 94. Camshaft disassembled.
Figure 94. Camshaft disassembled. - Continued
Camshaft and Cam Gear - Continued
Figure 95. Timing marks.
Water Pump Assembly (fig. 96)
Figure 96. Water pump disassembled.
Radiator Assembly (fig. 44)
Section V. FUEL SYSTEM
Figure 97. Carburetor throttle disassembled.
Figure 97. Carburetor throttle disassembled. - Continued
Figure 98. Carburetor fuel bowl disassembled.
Figure 98. Carburetor fuel bowl disassembled. - Continued
Figure 99. Carburetor choke disassembled.
Carburetor: Inspection and Repair
Carburetor: Reassembly
Carburetor - Continued
Carburetor - Continued
Governor (fig. 100)
Figure 100. Governor disassembled.
Figure 100. Governor disassembled. - Continued
Governor - Continued
Section VI. ENGINE ELECTRICAL SYSTEM
Figure 101. Magneto end cap disassembled.
Figure 101. Magneto end cap disassembled. - Continued
Figure 102. Magneto drive end frame disassembled.
Figure 102. Magneto drive end frame disassembled. - Continued
Magneto: Inspection and Repair
Magneto: Reassembly
Battery Charging Generator
Battery Charging Generator: Inspection and Repair
Figure 103. Battery charging generator disassembled.
Figure 103. Battery charging generator disassembled. - Continued
Figure 104. Turning commutator down.
Figure 105. Measuring commutator out of round.
Figure 107. Samples of good and bad undercutting.
Figure 109. Testing armature for grounds.
Figure 110. Testing armature for short circuit on growler.
Figure 111. Testing field windings for grounds.
Battery Charging Generator - Continued
Voltage Regulator
Figure 112. Voltage regulator.
Figure 113. Checking closing voltage on cutout relay.
Voltage Regulator - Continued
Starting Motor
Figure 114. Starting motor disassembled.
Figure 114. Starting motor disassembled. - Continued
Starting Motor - Continued
Starting Motor - Continued
Figure 115. Magnetic switch disassembled.
Magnetic Switch
Section VII. ENGINE LUBRICATION SYSTEM
Oil Pump
Figure 116. Oil pump disassembled.
Figure 116. Oil pump disassembled. - Continued
Figure 117. Oil pressure relief valve disassembled.
Master Clutch
Figure 118. Master clutch disassembled.
Figure 118. Master clutch disassembled. - Continued
Master Clutch - Continued
Forward and Reverse Clutch
Figure 119. Forward and reverse clutch disassembled.
Figure 119. Forward and reverse clutch disassembled. - Continued
Transmission Case
Figure 120. Transmission and first countershaft.
Transmission Case - Continued
Transmission Cover
Figure 121. Gear shift fork disassembled.
'Microsoft Word - 33479.doc' by LOGSA - Page 306 of 449
Gearshift Fork
Forward and Reverse Clutch Shaft
Figure 122. Forward and reverse clutch shaft disassembled.
Figure 122. Forward and reverse clutch shaft disassembled. - Continued
Forward and Reverse Clutch Shaft - Continued
Forward and Reverse Clutch Shaft - Continued
First Countershaft Bearing Tube
Figure 123. First countershaft bearing tube disassembled.
First Countershaft Bearing Tube - Continued
First Countershaft
Figure 124. First countershaft disassembled.
Figure 124. First countershaft disassembled. - Continued
First Countershaft - Continued
Master Clutch Shaft
Figure 125. Master clutch shaft disassembled.
Figure 125. Master clutch shaft disassembled. - Continued
Master Clutch Shaft - Continued
Second Countershaft and Brake
Figure 126. First and second countershaft mounting.
Figure 126. First and second countershaft mounting. - Continued
Figure 127. Second countershaft and brake disassembled.
Second Countershaft and Brake - Continued
Section IX. STEERING SYSTEM
Hydraulic Pump
Figure 128. Hydraulic pump disassembled.
Figure 128. Hydraulic pump disassembled. - Continued
Hydraulic Pump - Continued
Hydraulic Steering Cylinder
Figure 129. Hydraulic steering cylinder disassembled.
Figure 129. Hydraulic steering cylinder disassembled. - Continued
Hydraulic Steering Cylinder - Continued
Hydraulic Operating Valve
Figure 130. Hydraulic operating valve disassembled.
Figure 130. Hydraulic operating valve disassembled. - Continued
Hydraulic Operating Valve - Continued
Hydraulic Operating Valve - Continued
Steering Yoke and Roll
KingpiKingpin: Removal
Figure 131. Steering yoke and kingpin mounting.
Figure 131. Steering yoke and kingpin mounting. - Continued
Figure 132. Kingpin disassembled.
Figure 132. Kingpin disassembled.
Kingpin: Inspection and Repair
Section X. FRAME ASSEMBLY
Section XI. ROLLS
Steering Roll
Figure 133. Steering roll axle shaft disassembled.
Compression Roll
Figure 134. Compression roll mounting.
Figure 134. Compression roll mounting. - Continued
Compression Roll - Continued
Compression Roll - Continued
Figure 135. Compression roll axle shaft disassembled.
Figure 135. Compression roll axle shaft disassembled. - Continued
Section XII. ENGINEERING DATA
Section XII. ENGINEERING DATA - Continued
Section XII. ENGINEERING DATA - Continued
Section XII. ENGINEERING DATA - Continued
Section XII. ENGINEERING DATA - Continued
Section XII. ENGINEERING DATA - Continued
Section XII. ENGINEERING DATA - Continued
Section XII. ENGINEERING DATA - Continued
Section XII. ENGINEERING DATA - Continued
Section XII. ENGINEERING DATA - Continued
CHAPTER 5 SHIPMENT, LIMITED STORAGE, AND DEMOLITION TO PREVENT ENEMY USE
Section II. DEMOLITION OF THE ROAD ROLLER TO PREVENT ENEMY USE
Preferred Demolition Methods
Figure 136. Placement of charges.
Other Demolition Methods
REFERENCES
IDENTIFICATION OF REPLACEABLE PARTS
Section I. STANDARD HARDWARE
Section I. STANDARD HARDWARE - Continued
Section I. STANDARD HARDWARE - Continued
Section I. STANDARD HARDWARE - Continued
Section I. STANDARD HARDWARE - Continued
Section I. STANDARD HARDWARE - Continued
Section I. STANDARD HARDWARE - Continued
Section I. STANDARD HARDWARE - Continued
Section I. STANDARD HARDWARE - Continued
Section I. STANDARD HARDWARE - Continued
Section I. STANDARD HARDWARE - Continued
Section I. STANDARD HARDWARE - Continued
Section I. STANDARD HARDWARE - Continued
Section I. STANDARD HARDWARE - Continued
Section II. REPLACEABLE PARTS LIST
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Section II. REPLACEABLE PARTS LIST - Continued
Figure 137. On-equipment tools.
ON-EQUIPMENT TOOLS
ON-EQUIPMENT TOOLS - Continued
ON-EQUIPMENT TOOLS - Continued
