Remove & Install Engine 1000-010
*tilt operator's platform or tilt cab
* This procedure is in the Machine Systems Disassembly &
Assembly module, Form No. KENR7037.
Open the engine enclosure.
Move the disconnect switch to the OFF position.
At operating temperature, the engine coolant is hot and
under pressure. Steam can cause personal injury. Check
the coolant level only after the engine has been stopped
and the fill cap is cool enough to touch with your bare
hand. Remove the fill cap from the radiator slowly to
relieve pressure. Cooling system conditioner contains
alkali. Avoid contact with the skin and eyes to prevent
Drain the coolant from radiator into a suitable container.
The capacity of the cooling system is 30.0 liters (8 U.S.
At operating temperatures, the oil tank is hot and under
pressure. Hot oil can cause burns. Remove the fill plug
only when the engine is stopped and when the fill plug is
cool enough to touch with your bare hands.
Identify all hydraulic lines as they am removed for
reinstallation purposes. Cap and plug all lines
and fittings to prevent any contaminants from
entering the system.
Release the pressure in the hydraulic system by slowly
loosening the fill cap located on the top of the hydraulic
Drain the hydraulic oil from the hydraulic oil tank. The
capacity of the hydraulic oil tank is 80 liters (21.1 U.S.
Use steps 6 through 14 only if the machine is
equipped with air conditioning.
Disconnect two electrical connectors (2).
Remove the bolt from air conditioner compressor strap
Remove bolt (3) and remove air conditioning unit. Move
the air conditioning unit out of the way.
Remove three clamps (4) from two hose assemblies (5).