Cylinder Liner - Install
SMCS Code: 1216-012
Liner Projection Tool
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened
Clean the cylinder block bore with 8T-9011 Component
Cleaner before you install the cylinder liner.
Apply clean engine oil to the cylinder block bore. Do not
apply the clean engine oil to the top 50.0 mm (2.00 inch)
of the cylinder block bore.
Use Tool (A) to install cylinder liner (1).
Press cylinder liner (1) into the cylinder block within 50.0
mm (2.00 inch) of the top of the cylinder block.
Apply 6V-1541 Quick Cure Primer to the exposed area
of cylinder liner (1). Also apply 9S-3265 Compound to
the exposed area of cylinder liner (1).
Use Tool (B) and Tool (A) for the final installation of
cylinder liner (1). Cylinder liner (1) is a press fit to a
distance of ±0.03 mm (±.001 inch) from the top of the
Wipe off any excess 9S-3265 Compound.
Use Tool (B) to check that cylinder liner (1) is 0.10 mm
(.004 inch) above the cylinder block or below the
Immediately after you install a new cylinder liner, follow
the recommendations below:
Do not operate the engine at full load.
Do not operate the engine at high speed.
Do not allow the engine to run at low idle for an
extended period of time.
Install the piston cooling jets. Refer to Disassembly
and Assembly, "Piston Cooling Jets - Install".
Install the pistons and connecting rods. Refer to
Disassembly and Assembly, "Piston and Connecting
Rods - Install".
Install the cylinder head. Refer to Disassembly and
Assembly, "Cylinder Head - Install".