Fill the engine oil pan to the correct level that is
indicated on the engine oil level gauge.
Refer to the Operation and Maintenance Manual
for the correct procedure.
Cylinder Liner - Remove
SMCS Code: 1216-011
Remove the cylinder head. Refer to Disassembly and
Assembly, "Cylinder Head - Remove".
Remove the pistons and connecting rods. Refer to
Disassembly and Assembly, "Pistons and Connecting
Rods - Remove".
Remove the piston cooling jets. Refer to Disassembly
and Assembly, "Piston Cooling Jets - Remove".
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened
Before you proceed with the removal of the
cylinder liner, check the cylinder liners for wear or
for damage. Check the inner diameter of each
cylinder liner at the top, the middle, and the
bottom. Check the inner diameter at two places
that are 180 degrees away from each other. The
maximum wear for the cylinder liners is 0.25 mm
An engine may have a high rate of oil
consumption if the surface of the cylinder liners
are glazed. Glaze can be removed from the
cylinder liners by honing the bore of the cylinder
Rotate the crankshaft in order to gain access to the
cylinder liner. Place a protective cover on the
crankshaft in order to prevent damage.
Install Tool (A) that is shown above.
Remove cylinder liner (1).