When the timing plate is installed, rotate gear (5) by
hand in a counterclockwise direction in order to remove
the backlash between gear (5) and the idler gear. Do
not rotate the crankshaft or the fuel injection pump shaft.
Tighten bolts (4) to a torque of 28 N m (21 lb-ft).
Remove Tool (A) from the fuel injection pump gear
Install the fuel injection lines. Refer to Disassembly
and Assembly, "Fuel Injection Lines - Remove and
Install the water pump. Refer to Disassembly and
Assembly, "Water Pump - Install".
Connect wires to injector pump.
Turbocharger - Remove
SMCS Code: 1052-011
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened
Care must be taken to ensure that fluids are contained
during performance of inspection, maintenance, testing,
adjusting and repair of the product. Be prepared to collect
the fluid with suitable containers before opening any
compartment or disassembling any component containing
Refer to Special Publication, NENG2500, "Caterpillar
Tools and Shop Products Guide" for tools and supplies
suitable to collect and contain fluids on Caterpillar
Dispose of all fluids according to local regulations and
Loosen two clamps (1).
Slide hose (2) away from turbocharger (3).
Remove two bolts (4) and the gasket.
Disconnect oil return line (6) from the cylinder block and
remove the gasket.
Remove nuts (5).
Remove three bolts (7).
Remove turbocharger (3) and the gaskets.
Plug all openings immediately.