TM 5-3895-379-23
GENERAL WIRING REPAIR - CONTINUED
0108 00
MALE CABLE CONNECTOR REPLACEMENT - CONTINUED
NOTE
If trimming causes wire to become too short, refer to Wire Splicing Using Butt Connectors or Wire Splicing
Using Solder Method in
this work package.
5.
Remove 3/8 in. (1.0 cm) of insulation (17) from end of wire (14).
6.
Install contact (16) over bare end of wire (14).
13
7.
Crimp contact (16) securely in place.
15
8.
Install C-washer (15) to wire (14).
9.
Slide outer shell (13) over C-washer (15) and con-
16
tact (16).
10.
Be sure no bare wire (14) is visible outside of outer
14
shell (13).
17
401-543
FEMALE CABLE CONNECTOR REPLACEMENT
1.
Slide outer shell (18) and sleeve (19) back on wire (20).
2.
Remove contact (21) from wire (20).
3.
Trim end of wire (20) as needed to make an undamaged end.
NOTE
If trimming causes wire to become too short, refer to Wire Splicing Using Butt Connectors or Wire
Splicing Using Solder Method in
this work package.
4.
Remove 1/4 in. (6.4 mm) of insulation (22) from
19
end of wire (20).
5.
Install sleeve (19) over end of wire (20).
18
6.
Install contact (21) securely into place.
7.
Crimp contact (21) securely into place.
8.
Slide outer shell (18) over sleeve (19) and contact
(21).
9.
Be sure no bare wire (20) shows outside of outer
22
shell (18).
20
21
401-543
0108 00-5