c. Put the shaft through the case and idler
h . Install the input bearing on the input
g e a r assembly. The shaft should slip freely
shaft assembly and lever the assembly into
through until it starts to enter the front end of
the case. In this position there exists a press
fit between the large end of the idler gear shaft
i. Install the outer snap ring into the front
a n d the rear face of the cage. Use a soft
clutch cylinder, making sure that the ring is
hammer and drift to drive the idler gear shaft
securely seated in its groove.
i n t o place with the large end just slightly
below the rear surface of the case.
j . Prelubricate and install the three seal
rings in the grooves on the input shaft.
T-40. CLUSTER GEAR AND SHAFT
7-38. INSTALLATION OF IDLER GEAR SHAFT.
a. Place the gear on end. Install one row of
a. Install the needle bearings in two rows of
16 and install the three spacers. One spacer
position a bearing spacer at the end (see figure
goes between the two rows of bearings and
7-42). Turn the gear over on the end. Install
o n e bearing spacer and the spacer tube,
T h e n install one row of bearings, bearing
spacer, row of bearings and another bearing
spacer in this order.
b. Install the idler gear to the left of center
in this order: (1)thrust washer, (2)gear (with
hub toward front), and (3) spacer (see figure